9 am to 6 pm PST time
No products in the Quote Basket.
SMART CUT® Fully Sintered (Metal Bond) diamond wafering blades are fully sintered from OD to ID of the blade. Meaning they have diamonds completely impregnated through the blade. Unlike standard diamond & cbn wafering blades with steel core and diamond section. Instead of having a steel core and small diamond bond edge (usually 1/8″/3.2mm). The diamond edge is all the way through the blade, from its Outside Diameter to Inside Diameter of the blade. You can use until the entire Outside Diameter of the blade is consumed.
These types of blades may last as much as 3 to 4 standard blades with steel core put together. Since the entire blade is diamond and same thickness from OD to ID (with no thinner steel core to flex, warp, or loose its flatness). The fully sintered (metal bond) blades is more rigid. Providing minimum heat generation and stress to material being cut. This allows for thinner kerf thicknesses that would not be normally possible with wafering blades made with steel core, longer blade life, better cut quality and more rigidity. These are an excellent choice for sectioning large variety of ultra-hard and brittle materials, delicate samples, crystals, teeth, bones, composites, metals, and much more.
Tab Contant
SMART CUT™ blades are fully sintered from the Outside Diameter (OD) to Inside Diameter (ID), meaning they have diamonds impregnated throughout the entire blade, unlike the conventional blades which have a steel core and a diamond edge. This construction allows for enhanced performance and longer blade life.
These blades offer a range of advantages:
⦁ Longer lifespan
⦁ Enhanced stability and rigidity
⦁ Consistent cutting performance
⦁ Better heat resistance
⦁ Ideal for sectioning hard and brittle materials
⦁ Reduced blade flex
⦁ Thinner kerf thickness than steel core blades
A SMART CUT™ blade may last as long as 3 to 4 standard steel core blades combined due to its fully sintered diamond composition.
They’re perfect for sectioning a wide range of materials, including fragile crystals, ultra-hard ceramics, brittle materials, teeth, bones, composites, metals, and much more
Yes! Discounts are available when purchasing in larger quantities. For example, the price per blade decreases when buying two or three at a time.
Kerf thickness refers to the width of the cut a blade makes. A thinner kerf means less material is removed, which can be crucial for precision cuts or when working with expensive materials.
Yes, the blades come in different abrasive types like Diamond (Fine or Medium) and CBN (Medium). The grit size determines the coarseness of the blade, affecting the finish and speed of the cut.
Absolutely! Since the blade is fully sintered, you can use it until the entire Outside Diameter of the blade is consumed.
CBN stands for Cubic Boron Nitride, a synthetic abrasive second only to diamond in terms of hardness. It’s particularly effective for cutting metals.
“Fully sintered” means that the blade is manufactured in a way where the diamonds are impregnated throughout the entire matrix of the blade, from the outside diameter (OD) to the inside diameter (ID), as opposed to just on the edge.
The unique construction of SMART CUT™ blades provides more rigidity, reducing friction during cutting, which, in turn, minimizes heat generation. This ensures the material being cut doesn’t get damaged due to excessive heat.
Due to their fully sintered design, the blades continuously expose new diamond grits as they wear, maintaining their sharpness. Therefore, there’s typically no need for external sharpening.
The arbor size refers to the diameter of the hole in the center of the blade. It’s essential to match the arbor size of the blade with the spindle of your cutting equipment to ensure compatibility and secure fitting.
Always follow standard safety procedures when using wafering blades. This includes wearing appropriate protective gear, such as safety glasses, gloves, and ensuring the equipment is in good working condition. Also, avoid forcing the blade through the material, which can lead to blade damage or breakage.
Store the blades in a cool, dry place away from direct sunlight. It’s recommended to keep them in their original packaging to protect them from dust and potential damage.
The choice of blade depends on the material you are cutting, the required precision, and the desired finish.
Yes, SMART CUT™ blades can cut metals, especially when using the CBN (Cubic Boron Nitride) variant, which is well-suited for cutting hard metals.
Regularly inspect the blade for wear or damage. Clean it after use to remove any debris and avoid storing it in locations where it could be exposed to corrosive elements. Proper maintenance ensures optimal performance and longevity.
Due to their thin kerf and uniform diamond distribution, SMART CUT™ blades provide precise cuts, making them ideal for delicate samples where minimal material loss is crucial.
While SMART CUT™ blades provide clean and precise cuts, achieving a mirror finish may require further polishing or finishing processes depending on the material.
The fully sintered design of SMART CUT™ blades offers enhanced rigidity, reducing the risk of warping, especially when compared to blades with steel cores.
Yes, SMART CUT™ blades are versatile and can be used on multi-material samples. However, it’s essential to consider the hardness and properties of each material to ensure the best results.
The listed sizes are the most we keep in stock. We can manufacture almost any blade specification, diameter, inside diameter, kerf thickness grit size or abrasive type
Since the blade is fully sintered with diamonds from the OD to ID, the lifespan is typically longer than standard blades. The blade can be used until its entire Outside Diameter is consumed. Regular inspection will help gauge its remaining life.
The blades are designed for durability and longevity, reducing the need for frequent replacements.
While many blades benefit from a break-in period to ensure even diamond exposure, the fully sintered design of SMART CUT™ blades typically means they’re ready to perform optimally right out of the box.
The ideal cutting speed can vary based on the material being cut and the specific blade type. These blades can be used on both low and high speed saws. Minimum recommended rpm’s is 100 and max rpm’s 12,500. Optimal rpm’s will be based on material properties, shape, and preferred cut quality and surface finish.
Thanks to the fully sintered design, as the blade wears, new diamond particles get exposed, ensuring consistent cutting performance throughout its life.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
Image | Name | COMPATIBILITY WITH DRILL SERIES | Price | Quantity | Add to cart |
|---|---|---|---|---|---|
 | Recommended for use in Diamond Tools 150 Grit Size (mesh… | $15.39 | Max: Min: 1 Step: 1 | ||
 | Recommended for coarser grits found in segment wheels, core drills… | $15.99 | Max: Min: 1 Step: 1 | ||
 | 5/8″-11″ thread. Fits into drill press chuck. Shank adapter threads… | $22.46 | Max: Min: 1 Step: 1 | ||
| 5/8″-11″ thread. Fits into drill press chuck. Shank adapter threads… | $26.72 | Max: Min: 1 Step: 1 | ||
 | SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $34.81 | Max: Min: 1 Step: 1 | ||
 | Recommended for use in Diamond Tools 150 Grit Size (mesh… | $39.47 | Max: Min: 1 Step: 1 | ||
 | Recommended for coarser grits found in segment wheels, core drills… | $39.47 | Max: Min: 1 Step: 1 | ||
 | SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $99.81 | Max: Min: 1 Step: 1 | ||
 | 105DE, 135DB, 115DM, 125DM, 130DMN, 140DM (up to 1-5/8″ OD) | $154.87 | Max: Min: 1 Step: 1 | ||
 | 105DE, 135DB, 115DM, 125DM, 130DMN, 140DM (up to 1-5/8″ OD) | $154.87 | Max: Min: 1 Step: 1 | ||
 |
105DE, 135DB, 115DM, 125DM, 130DMN, 140DM (up to 1-5/8″ OD) | $235.00 | Max: Min: 1 Step: 1 | ||
 | SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $317.41 | Max: Min: 1 Step: 1 | ||
 | SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $1,745.00 | Max: Min: 1 Step: 1 |
|
Material |
Blade Type |
Diamond Concentration |
Speed (RPM’s) |
Load (grams) |
Estimated Cutting Time |
|---|---|---|---|---|---|
|
Hot Pressed Silicon Nitride Si3N4 |
Series 20LCU |
Low |
4,000 |
800 |
0:30 |
|
Boron Carbide B4C |
Series 20LCU |
Low |
3,500 |
700 |
0:15 |
|
Sapphire Al203 |
Series 15LCU |
Low |
1,500 |
300 |
0:40 |
|
Chromium Doped Sapphire Al203 |
Series 15LCU |
Low |
500 |
500 |
0:20 |
|
Partially stabilized Zirconia ZrO2 |
Series 15LCu |
Low |
2,500 |
500 |
0:38 |
|
Silicon Carbide, SiC |
Series 15LCU |
Low |
2,500 |
500 |
0:16 |
|
Case Hardened Steel |
Series 15HCU |
High |
2,500 |
500 |
0:16 |
|
Grey Cast Iron |
Series 15HCU |
High |
2,500 |
500 |
0:25 |
|
Titanium Alloy |
Series 15HCU |
High |
2,500 |
500 |
0:32 |
|
Zinc Alloy |
Series 15HCU |
High |
2,500 |
800 |
0:15 |
|
Tungsten Carbide 6% cobalt binder, wC |
Series 15HCU |
High |
4,500 |
900 |
0:15 |
|
Tungsten Carbide 25% cobalt binder, WC |
Series 15HCU |
High |
1,500 |
300 |
1:55 |
|
High Purity fused silica SiO2 |
Series 15HCU |
High |
2,500 |
500 |
0:40 |
|
Extruded Alumina, Al203 |
Series 15HCU |
High |
3,000 |
600 |
0:40 |
|
Aluminum Nitride AIN |
Series 15HCU |
High |
1,500 |
300 |
0:30 |
|
Nickel Zinc Ferrite |
Series 15HCU |
High |
1,500 |
300 |
0:30 |
|
Manganese Zinc Ferrite |
Series 15HCU |
High |
Content |
5,000 |
0:30 |
|
Yttrium aluminum garnet, YAG |
Series 15HCU |
High |
3,000 |
Content |
1:15 |
|
8 micron graphite fiber reinforced zirconium diboride/molybenum disilicide composite |
Series 15HCU |
Low |
2,500 |
300 |
0:20 |
|
White Cast Iron |
Series Metacut CBN |
High |
2,500 |
700 |
|
|
Thermal Spray Coatings |
Series 15HCU |
High |
3,000 |
700 |
Image | Item No | Outside Diameter | Kerf Thickness | Arbor Size / Inside Diameter | Abrasive Type / Grit Size | Price | Quantity | Add to cart |
|---|---|---|---|---|---|---|---|---|
 | 3" (76.2mm) | .006" (0.15mm) | 1/2" (12.7mm) | Diamond / Fine | $165.00 2 pcs - $160.00 ea ⋅ 3 pcs - $155.00 ea | Max: Min: 1 Step: 1 | ||
| 3" (76.2mm) | .006" (0.15mm) | 1/2" (12.7mm) | Diamond / Fine | $165.00 2 pcs - $160.00 ea ⋅ 3 pcs - $155.00 ea | Max: Min: 1 Step: 1 | ||
| 3" (76.2mm) | .004” (0.10mm) | 1/2" (12.7mm) | Diamond / Fine | $185.00 2 pcs - $160.00 ea ⋅ 3 pcs - $155.00 ea | Max: Min: 1 Step: 1 | ||
| 3" (76.2mm) | .006" (0.15mm) | 1/2" (12.7mm) | CBN / Medium | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 | ||
| 3" (76.2mm) | .006" (0.15mm) | 5/8” (15.87mm) | Diamond / Fine | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 | ||
| 4" (101.6mm) | .006" (0.15mm) | 1/2" (12.7mm) | Diamond / Medium | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 | ||
| 4" (101.6mm) | .008” (0.20mm) | 1/2" (12.7mm) | Diamond / Medium | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 | ||
| 4" (101.6mm) | .010” (0.25mm) | 1/2" (12.7mm) | Diamond / Medium | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 | ||
| 4" (101.6mm) | .013" (0.33mm) | 1/2" (12.7mm) | Diamond / Fine | $185.00 2 pcs - $180.00 ea ⋅ 3 pcs - $175.00 ea | Max: Min: 1 Step: 1 |
Sintered (Metal Bond) diamond tools have multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. Metal bonded diamond tools are “impregnated” with diamonds. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on rockwell scale (5 to 9.5 on mohe’s scale of hardness).
Diamond & CBN tools with SMART CUT® technology require minimum dressing, the bond renews itself.
Diamond drills made utilizing SMART CUT® technology are much more aggressive than your conventional drills. They can drill faster, while still leaving behind a smooth finish free of material deformation.
Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.
SMART CUT® Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.
In most cases tools manufactured utilizing SMART CUT® technology, will outlast other conventional nickel bonded diamond & CBN drills. SMART CUT® diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.
SMART CUT® Multi Layered Electroplated Diamond Drills have three diamond layers impregnated inside the bond matrix. Unlike Many Other drill Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
We produce diamond consumables for some of the leading world OEM manufacturers. We offer Manufacturers Direct Prices
COMPARE TO: BUEHLER , STRUERS , LECO & MANY OTHERS
We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion
WE ARE A PARTNER IN YOUR SUCCESS
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency
Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.
EXPECT MORE FROM YOUR TOOLS
The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.
AMERICAN MANUFACTURER
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years
Signup for email offers, updates, and more
25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2025. UKAM Industrial Superhard Tools – Terms of Use
No products in the Quote Basket.
No account yet?
Create an Account
