Custom Diamond & CBN Tools Manufacturing

Custom Manufacturing

Have a Unique Requirement or Need Tools Optimized for your particular application? Let Us Help
Just about any diamond tool can be Designed and Manufactured per customer drawing or specifications
No Minimum Order Quantity

No Minimum
Order Quantity

Fast Lead Times

Fast Lead
Times

Precision Tolerances

Precision Tolerances

Free Consultation

Free
Consultation

Limitless Possibilities

Limitless
Possibilities

World Class Industrial Diamond & CBN Tools
from stock & manufactured to your specifications

Example of Custom

Diamond & CBN Tools

What We Do

we manufacture custom tools to fit your specific requirements and specifications. We have the capability to manufacture over 30,000+ different types of custom diamond & cbn tools and consumables to better fit your particular material, application, specifications, and requirements

Why Custom Tools?

Not all requirements are the same. We manufacture tools to fit your particular equipment, tolerances, surface finish, life span, and overall see the difference tools optimized for your application can make?

How We Work

We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes. Our tools are designed and specially selected to provide maximum possible tool life, for your desired cut quality and speed.

Custom

Tool Manufacturing Process

The following process describes custom tool manufacturing process form initial first inquiry to final delivery.

  • 1

    Discovery

    We discuss your specific requirement in detail to determine the best solution for your needs.

  • 2

    Recommend Solution

    We provide you with recommend options for your application based on your requirements along with quotation and lead time.

  • 3

    Prepaire To Implement

    When you are ready to order, we send you confirmation of the tool specification always in writting. Your order is placed in que to be produced within the quoted lead time.

  • 4

    Implement & Deliver

    The finished products go through quality control process and also inspected for conformance to specification agreed upon. The order is packaged and shipped to you using your requested shipping method. Certificate of conformance or any other documentation can be provided upon request.

  • 5

    Service & Support

    We follow up with you to receive feedback on the tool performance. We also provide usage recommendatios and technical support if needed.

Custom Diamond & CBN Tools

Capabilities & Specifications

Frequently Asked Questions

Yes, we are happy to help. We will send you a question are asking many questions about your requirements, how the tool will be used and the usage environment. This information is very important for helping us understand your unique specifications and requirements. The more information you can provide the more accurate recommendation and solutions we can provide.

Usually there is no minimum order for custom tools, with few acceptations. We encourage you to try small quantity to make sure you are happy with the tool performance first. As additional fine tuning and improvements can be made based on your feedback.

Lead time varies depending on tool specification and current schedule. Usually the lead time range can be from 1 to 5 weeks. expedited lead time of 1 to 2 weeks is usually available at additional cost if needed

Prices are based on tool specification, tolerances, quantity and lead time. Our prices are pretty competitive for world market. We regularly export our products to dozens of different countries across all continents. Usually custom products in small quantity the pricing is usually higher then standard of the shelf products which are mass produced in large quantities.

We can provide hand sketch if needed. if you need drawing we can create in solid works or auto cad for a small fee which may be reimbursable upon receipt of order

Over many decades we have made and sold thousands of different types of unique and one of a kind tools for almost every application. we maintain records of bond formulations and specifications used over many years we have also acquired the “know how” of several other US tool manufacturers that have produced custom tools over many decades, some going far back as to 1960’s. we also have our own R & D research program and we regularly work with different research originations and outside consultants. Most of the time we produce the right tool formulation first time, but sometimes we can make additional improvements second
and third time around. Our goal is to make you happy

We ask lot of detailed question about tool specification and your usage process. Sometimes it may be worthwhile for you to send us your used tool so we can inspect it.

There are usually no returns or refunds for custom made tools. Unless we made an error and produced the tool not according to the agreed upon specification

Yes we can provide basic recommendations and recommended usage information. If you need specific hands on approach such as “process development” this can be done on case by case based for a fee. If we are not able to help we can often recommend independent outside consultant or organization that can assist.

Consulting & Process Development

Our Experienced Engineers and Application Laboratory, equipped with some of the latest Slicing, Dicing, Wafering, Drilling, & Micro Drilling Equipment is available not only to help you develop the right tools, but the Right Process for your specific Material/Application

Let us Help you Improve & Optimize your Diamond Machining Operation to Ultimate Level of Efficency

Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your slicing, dicing, and drilling operation to ultimate efficiency.

We Can Help You:

We Are a Partner In Your Success

Diamond Smart Cut

Contact Us For free Quote & Recommendation

ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE

SMART CUT® technology

How SMART CUT® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Why Work With Us?

Comprehensive Source Of Information On Diamond Tools

The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

WE ARE A PARTNER IN YOUR SUCCESS
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

AMERICAN MANUFACTURER
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality & Consistency

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.

Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency.

EXPECT MORE FROM YOUR TOOLS

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US
HELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

your next diamond tool?

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Tools Return on investment up to 600%

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