Diamond Rotary Dressers/Dressing Rollers
Diamond Rotary Dressers/Dressing Rollers
Diamond Rollers are used to form grinding wheels for many different kinds of mass production. Shorter dressing time and long tool life leads to high productivity and consistent process conditions. Many kinds of conventional grinding wheels, and in special cases super-hard grinding wheels, can be dressed with this dressing method. Dressing rollers can be classified under Diamond profile dressing rollers and Diamond form dressing rollers. Diamond profile dressing rollers are ued to share grinding wheels in shortest amount of time. Profile form dressing rollers are used to from simple and high complex profile contours.
Diamond Rotary Dressers are used for
Manufacture of components for:
- Automotive
- Aerospace
- Power Generation
- Machine Tool
- Precision Engineering Industries.
- Threads
- Turbine Blades
- Bearing Jornals
- Bearings Races
- Engine Valves
- Fuel Injector Components
- Shearing Blades
- Gears
- Engine Components
- Transmission Components
Used to dress and shape grinding wheels, particularly in applications where complex profiles or specific geometries are required.
Dressing rollers are typically cylindrical in shape and are made up of a metal core with a layer of diamond grains bonded to its surface. The diamond grains provide the necessary hardness and abrasive properties to effectively dress grinding wheels. The size and arrangement of the diamond grains on the roller's surface determine the profile or shape that can be achieved.
When a grinding wheel needs to be dressed or shaped, the dressing roller is brought into contact with the rotating wheel. The abrasive action of the diamond grains on the roller's surface removes material from the grinding wheel, effectively dressing it to the desired shape or profile. This process helps to restore the grinding wheel's cutting efficiency and maintain the desired precision in the finished workpiece.
Dressing rollers are commonly used in various industries, such as automotive, aerospace, tool manufacturing, and precision machining. They are particularly useful for applications that require high precision, such as grinding gears, threads, or complex contours. By using dressing rollers, manufacturers can ensure that their grinding wheels maintain the required profiles and geometries throughout the grinding process, resulting in consistent and accurate finished products.
Single-Point Dressing Rollers have a single diamond grain that contacts the grinding wheel,
Multi-Point Rollers feature multiple diamond grains arranged in a specific pattern to achieve more efficient dressing.
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