Consulting & Process Development Services
Process Development & Solving Challenges problems is at the heart of what we do at UKAM Industrial Superhard Tools.
Our expert team is dedicated to providing comprehensive solutions that are tailored to your specific needs, ensuring you get the most out of our precision diamond tools and services.
Nowadays, only a handful of companies possess world-class expertise. Our team of application engineers has decades of experience in manufacturing, machining, process development, and problem-solving. It's highly likely that we've encountered similar challenges to the ones you're currently facing and have already found a solution.
Furthermore, by working alongside our academic partners, industry experts, and consultants, we can assist you in enhancing and optimizing your operations to achieve the utmost efficiency.
Our Experienced Engineers and Application Laboratory, equipped with some of the latest Slicing, Dicing, Wafering, Drilling, & Micro Drilling Equipment is available not only to help you develop the right tools, but the Right Process for your specific Material/Application.
Let Us Help You
We Are a Partner In Your Success
Whatever your goal or objective, we can help you get there faster
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your slicing, dicing, and drilling operation to ultimate efficiency
UKAM Industrial Superhard Tools
What We Do
Customization at
Its Best
We don't believe in one-size-fits-all solutions. Our team works closely with you to develop customized tools and processes that are perfectly aligned with your specific application requirements.
Ongoing
Support
Our relationship with you doesn't end once the process is developed. We provide ongoing support and guidance to help you navigate any challenges and achieve success in your endeavors.
Innovative
Solutions
Innovation is at the core of our process development services. We continuously explore new ways to enhance the performance of our tools and optimize processes to stay ahead of industry trends and deliver the best possible results for our clients.
Complete Process
Analysis
We start by thoroughly analyzing your current process to identify any gaps or inefficiencies. Our team then develops a step-by-step plan to optimize the process, ensuring that each stage is streamlined for maximum efficiency.
Material
Competency
Our expertise extends to handling a wide range of materials, from the hardest at 9.9 to the softest at 4 on the Mohs scale. This competency allows us to offer solutions that are specifically tailored to the material you're working with.
Precision &
Consistency
Our tools and processes are designed to deliver precision and consistency, ensuring that each product meets the highest quality standards.
Technical Expertise
Our team of engineers and technicians brings together years of experience and technical expertise. They employ state-of-the-art technology and innovative techniques to deliver solutions that are not only effective but also efficient and cost-effective. In additional to our internal expertise and resources we also work with many leading consultants and Academia and Private Research Centers.
Our
Process Development
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1
Discovery
We discuss your specific requirement in detail to determine the best solution for your needs.
-
2
Recommend Solution
We provide you with recommend options for your application based on your requirements along with quotation and lead time.
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3
Prepaire To Implement
When you are ready to order, we send you confirmation of the tool specification always in writting. Your order is placed in que to be produced within the quoted lead time.
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4
Implement & Deliver
The finished products go through quality control process and also inspected for conformance to specification agreed upon. The order is packaged and shipped to you using your requested shipping method. Certificate of conformance or any other documentation can be provided upon request.
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5
Service & Support
We follow up with you to receive feedback on the tool performance. We also provide usage recommendatios and technical support if needed.
How
We work
1. Application
Analysis
- Comprehensive examination of your application to understand the specific requirements and challenges.
- Identification of the most suitable precision diamond tools for the job.
2. Material
Testing
- Conducting extensive tests on materials ranging from 9.6 to 4 on the Mohs scale to determine the best approach for cutting, slicing, dicing, and drilling.
3. Tool
Optimization
- Customizing our precision diamond tools to enhance performance and efficiency for your specific application.
4. Prototyping &
Testing
- We offer prototyping and testing services to validate the process and make any necessary adjustments before full-scale production.
5. Process
Optimization
- Streamlining the entire process from start to finish to minimize waste and maximize productivity.
6. Quality
Control
- Rigorous quality checks to ensure the final product meets our high standards and exceeds your expectations.
7. Support and
Guidance
- Providing ongoing support and expert advice to help you navigate any challenges and make informed decisions.
8.Continuous
Improvement
- We are always seeking ways to improve our processes and products, and we value feedback from our clients to help us achieve this.
We Can Help You:
- Eliminate / Minimize Chipping
- Improve Surface Finish Quality
- Preserve True Material Microstructure
- Reduce & eliminate Material Deformation
- Increase Blade Life
- Improve dicing Process Consistency
- Improve Productivity
- Maintain Consistent Cutting Speed
- Reduce Blade Change & Mounting Cost
- Reduce Cost
- Reduce Chipping
- Reduce Blade Wear
- Increase Process Consistency
- Increase Production Rate
- Improve Part Geometry & Tolerances
Why Work With Us?
Comprehensive Source Of Information On Diamond Tools
We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"One of the most experienced companies in the industry"
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Umatched Technical Support
We Are a Partner In Your Success Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality & Consistency
American Manufacturer Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards. Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency Expect MORE from your tools
ARE YOU USING RIGHT TOOLS
FOR YOUR APPLICATION?
LET US
HELP YOU
HAVING ISSUES WITH
YOUR CURRENT TOOLS?
Knowledge Center
What you should know
your next diamond tool?
How to Selecting Right Diamond Tools for your application
How to properly use Diamond Tools
Why use diamond
Diamond vs CBN (cubic boron nitride) Tools
What is Diamond Mesh Size and how to select best one for your application
What is Diamond Concentration and which to use for your application
Diamond Tool Coolants Why, How, When & Where to Use
