Precision Machining Services
SLICING, DICING, DRILLING & MICRO DRILING
In addition to producing Precision Diamond Tools, UKAM Industrial Superhard Tools offers a variety of services such as precision dicing, slicing, rough cutting, and diamond drilling.
We possess the expertise to cut, slice, dice, and drill nearly any material with a hardness range from 9.8 to 4 on the Mohs scale.
Whether you are in the research and development stage or full-scale production, outsourcing to UKAM Industrial Superhard Tools can provide substantial time and cost savings. We pride ourselves on our unique capabilities in diamond slicing, dicing, and micro-drilling.
Trusted by Tens of Thousands of Manufacturers, Laboratories,
Research Institutions Worldwide Since 1990
We have experience working with a diverse range of materials including all types of metallic materials, ceramics, optics, substrates, and wafers.
Our Experienced Engineers and Application laboratory, equipped with some of the latest Slicing, Dicing, Wafering, Drilling, & Micro Drilling Equipment is available to help you develop not only the right tools, but the Right Process for your specific Material/Application. Working with a company that has the expertise and proven track record of producing innovative solutions for challenging slicing, dicing, drilling, grinding and polishing applications is crucial.
SERVICE
Ultra Precision Diamond Micro Drilling
The demand for smaller hole sizes and micromachining has led to technological advancements and the use of new-generation materials. Engineers are always pushing the envelope of what is possible. To answer this challenge, we have developed a line of standard stock and custom diamond micro tools
Our Diamond Micro Drilling Service can create holes with a minimum diameter of 0.0005 inches, with tolerances of +/- 0.005 mm. Our equipment meets the technical specifications required to achieve super precision tolerances and superior accuracy.
Our diamond micro drills and micro tools are used to create highly precise and complex parts and components.
These tools are designed to remove material at a very fine scale and are made using a diamond plating method. Through a proprietary galvanic plating/electroplating process, diamond particles are evenly deposited on the tip over time. This unique process allows for the diamond particles to protrude from the bond matrix, resulting in a faster cutting action with minimal heat generation.
We offer a wide variety of custom diamond and CBN micro drills and tools
We offer a wide variety of custom diamond and CBN micro drills and tools that can be tailored to your specific requirements and drawings. High-precision tolerances are available with various head lengths, shank diameters, tip radiuses Carbide micro tooling with or without coatings such as CVD (chemical vapor deposition) and PCD (polycrystalline diamond) is also available for certain applications, where synthetic or natural diamond is not feasible or not economical to use
Materials We Work With
- Quartz
- Fused Silica
- Glass
- Wafers
- Semiconductor materials
- Compound semiconductor materials
- Ceramic substrates
- Piezo Ceramics
- Hybrid substrate sawing
- Capacitors
- Sapphire
- Metals
- Ferrites
- Bonded wafers
- Special materials
- Many Others
SERVICE
Precision Diamond Slicing, Sectioning, Wire Cutting Service
Precision Cutting of Large Variety of Flat Coupons, Samples & Other Materials
Utilizing our larger variety of precision cutting saw we can provide Precision cutting of larger and longer sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra hard material tiles, and other glass, carbon fiber, honeycomb, and many other materials.
Sectioning & Sample Preparation Service
We specialize in handling a variety of materials, including metals, polymers, ceramics, composites, and biological samples. Our skilled technicians are experienced in working with both hard and soft materials, and we can accommodate samples of different sizes and shapes. Our sectioning process is designed to minimize damage and deformation, ensuring that the integrity of the sample is maintained.
Tube & Rod Cutting
Sevice
cutting of larger variety of tubing and rods such as glass, ceramic, metals, composites outside diameter of the tubing from .045” (1.143 mm) to .150” (3.810 mm). The length of the cut part can run from .060” (1.524 mm) to 4.0” (101.60 mm). Tolerance of the length runs from .002” (0.050 mm) to .005” (0.127 mm).
Precision Diamond Slicing Service
Our Precision Slicing Services of large variety of materials with our state-of-the-art slicing service. We utilize larger variety of equipment and diamond slicing blades from stock. Our experience in producing diamond slicing blades and precision cutting
Diamond Wire Cutting Service
precision cropping, dicing, wafering, slicing, and shaping (0.25 mm thin slots can be cut for example). less waste and no extra machining required after cutting. Cutting materials ranging from the softest to the hardest, without heating the material. Clean, smooth, splinter-free, burr-free, and with sharp edges
SERVICE
High Precision Diamond Gang Slicing & Cutting Service
Gain a competitive advantage with our state-of-the-art diamond slicing gang saw services, designed to minimize expenses while maximizing productivity. This cutting-edge technology enables simultaneous slicing with multiple blades, ensuring optimal throughput without compromising quality or efficiency. Elevate your operations to new heights with this innovative solution!
Reduced Overheads
Our advanced gang saw dicing technology streamlines your processes, effectively cutting down both time and financial costs to maximize your benefits.
Increase Production & Output
Leverage the efficiency of gang dicing saws to significantly reduce operating and loading times, thereby amplifying your production output to meet demand with ease. Cut thousands of parts per minute with high degree of accuracy and very minimum to no chipping
SERVICE
Precision Drilling, Core Drilling Coring Service
- Diamond Drilling Of Hole Diameters From .0255" - .500"
- Hole Placement Tolerance ± .001”, Repeatability + .0002”
We offer precision hole drilling services utilizing larger variety of diamond core drills, drills, and other diamond tooling that produces stress-free holes with minimum to no chipping, excellent surface finish, no cracks, minimum stress to material and no deformation
SERVICE
Drill Precision Core Samples Of All Sizes And Lengths
We can also drill precision core samples of all sizes and lengths ranging from 0.5mm to very large in large verity of materials including ceramics, optical glass, composites, rocks, semiconductor and many other materials using large variety of diamond core drills and tools that we have in stock and custom produce for the application
We Have Large Variety Of Diamond Core Drills In Stock And Custom Manufacture Almost Any Specification Within Few Ddays
SERVICE
Surface Grinding, OD and ID Grinding Service
We offer grinding service of large variety of materials. Lengths 0.005 to 30 inches, tolerances to 0.00005. Mirror mounts and shapes, wear rings, seal rings, are just a few of the types of parts manufactured to customer specifications. C.N.C. is available for complex shapes.
Other Materials We Work With
- Aluminum
- Aluminum Nitride
- Barium Fluoride
- BK7
- Brass
- Cadmium Telluride
- Carbide
- Ceramics
- Composites
- Cordierite
- Filter Glasses
- Fused Silica
- Gallium Arsenide
- Garnet
- Germanium
- Graphite
- InGaAs
- InP
- Zinc Selenide
- Zerodur
- Zinc Sulfide
- Zirconia
- Lanthinum Aluminate
- Magnets
- Metals
- MgO
- MgTiO3
- Mica
- Molybdenum
- Niobates
- PZT
- Pyrex
- Quartz
- Roulon
- Sapphire
- Silicon Carbide
- Silicon
- Soda-Lime
- Steatite
- Teflon
- Titanates
- Titanium Carbide
- Windows
- Many Others
Applications and products include
- Beamsplitters
- DWDM filter
- Substrates
- Glass
- Blocks/rods/spacers
- Lenses
- Mirrors
- Prisms
- Solar cells
- Waveguides
- Wedges
- Polarizers
- Bandpass filters
- Laser diodes
- SEMI standard dummy
- Wafers
SERVICE
Industries used in
- Optics/photonics
- Telecommunications
- Aerospace
- Medical
- Semiconductor
- Microelectronics
- Research industries
Some of our valued clients
Why Choose Us?
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superior Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
- Custom
Manufacturing - Better Value manufacturer Direct Price
Why Work With Us?
Comprehensive Source Of Information On Dicing Blades
We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience Makes All The Difference
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
Umatched Technical Support
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced
Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality &
Consistency
Expect More From Your Tools Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
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