Diamond Tools For Composites Industry
Diamond Tools
for Composites Industry
UKAM Industrial Superhard Tools specializes in manufacturing Precision Diamond Tools for Composites Industries. We understand the problems you are facing in machining composite materials and stepped up to meet this challenge by developing Diamond Products and technology that will help achieve closer tolerances, smoother surface finish, and more universal performance. As leader in new product development, we continue to raise standards for the whole industry. Whether you are a small fabricator or a leading Fortune 500 company, you can rely on us to improve and optimize you Composite Fabrication operation to its ultimate level of efficiency.
As leader in new product development, we continue to raise standards for the whole industry. Typical applications include: carbon fiber composites, fiberglass composites, GFRP, aircraft wings, fuselage sections, and engine components. body panels, engine parts, and suspension components, medical implants, printed circuit boards (PCBs), tennis rackets, gulf clubs, bicycle frames
Composite Materials
- Resin
- Aramid
- Carbon Fibers
- Boron
- E-Glass
- S-Glass
- Polymer Matrix Composites
- Metal Matrix Composites
- Ceramic Matrix Composites
- Graphite
- Honeycomb
- Fiber
- SiC
- Si3N4
- Titanium
- Diboride
- Thermoplastic Honeycomb
- FRP Composite
- Al2O3
- Aluminium
- Normex Honeycomb
- Hormex Honeycomb
- Silicon Carbide Fibers
- Many Others
Solutions For
Cutting Composite Materials
Ultra Thin & High Precision Diamond Blades
Ultra Thin & High Precision Diamond Blades from 0.5” to 48” OD, starting .004”. Used for cutting large variety of composites. Bond Types available: sintered (metal bond), resin bond, nickel bond, braised bond, vitrified bond.
Application
- Slicing
- Dicing
- Wafering
- Cut-off
- Singulation
- Grooving, Slotting
- Cross Sectioning
- Gang Sawing
- Slabbing
- Rough Cutting
Precision Cutting Machines
For Composite Materials
Complete range of diamond saws, equipment and accessories for cutting (sawing) advanced materials. Such as: ceramics, glass, plastics, quartz, metals, and graphite. From high capacity cutting of very large work pieces to precision cutting of even the most delicate samples. Our diamond saws are widely used in Research and Development, Quality Control, Failure Analysis, as well as Industry
Solutions for
Drilling Composite Materials
Diamond Core drills & diamond drills from .001" to 48" Diameter, & Drilling Accessories for drilling just about any Material/Application. Diamond Drills are available from inventory in many different specifications. Custom Manufacturing to fit your particular requirements with 1 week or less lead time (non minimum order). We will work with you to determine your needs, and recommend the right solution for your specific application.
Diamond Drill & Diamond Core Drill Specifications Available:
- Diameters Available: .001” to 20 OD
- Drilling Depths: .015” to 36”
- Bond Types: sintered (metal bond), nickel bond (plated), brazed bond,
- Tolerances: + / - .004” on core drills (+ / - .0005” custom)
- Diamond grit sizes: 25 mesh to 3 microns
- Diamond concentration: low, medium & high (from 10 con to 150 con)
- Mounting types: straight shank to your spec, 5/8-11”, 5/8-18”, ¾-16”, ½” gas male, 1-14”, habit, and many others
SOLUTIONS FOR
Grinding Composite Materials
Diamond Wheels for grinding full range of photonics/optical glass material are available in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's. Custom Manufacturing to fit your particular requirements with 1 week or less lead time (non minimum order)
Diamond Wheel Specifications Available:
- Diameters Available: 0.5” to 20 OD
- Bond Types: sintered (metal bond), resin bond, nickel bond (plated), brazed bond, hybrid bond
- Diamond grit sizes: 25 mesh to 3 microns
- Diamond concentration: low, medium & high (from 10 con to 150 con)
SOLUTIONS FOR
Polishing Materials
- Diamond Fixed Abrasive Discs
- Diamond grinding/polishing strips/foils
- Diamond film
- Diamond pellets
- Diamond belts
- Polishing Pads
Diamond Consumables
For Composites Materials
- Diamond Suspensions - Polycrystalline, Monocrystalline, & Natural
- Diamond paste - Polycrystalline, Monocrystalline, & Natural
- Diamond micro powder - Polycrystalline, Monocrystalline, & Natural
- Diamond Spray - Polycrystalline, Monocrystalline, & Natural
Ultra Thin, High Precision & Micro Carbide Tools
- Ultra Thin & High Precision Carbide Blades for Slicing, Dicing, Slotting, & Grooving : Available as thin as .004" and diameters from 50mm to 500mm
- Micro Carbide Drills & Tooling : Available from small as 20 microns
- Specialized Coatings such as Diamond Like Carbon are available to extend the life of these tools
CVD (Chemical Vapor Deposition) Diamond Tools
CVD diamond coating takes place in a vacuum chamber using a hot-filament, chemical vapor deposition (CVD) process. Carbon gases are introduced into the vacuum chamber where high temperatures cause carbon atoms to re-bond into a 100% pure crystalline diamond structure.
Precision Abrasives
For Composites Materials
Abrasive Cut Off Wheels, Abrasive Discs, Abrasive Rolls/Strips, Abrasive Belts, Silicon Carbide (SIC), Zirconia Alumina (ZA), Aluminum Oxide (ALOX), Grinding Wheels - (Aluminum Oxide and Silicon Carbide), Lapping Films (Plain Backed & PSA Backed, Felt Polishing Pads
PCD & PCBN (Polycrystalline Diamond & CBN) Tools
PCD (polycrystalline diamond) is composed of diamond particles that are sintered with a metallic binder at extreme temperatures and pressures, creating the hardest and one of the most abrasion resistant materials used in cutting tools. These inserts are braised on to cutting tools and are used in machining applications in many applications where you find carbide tooling that includes sawing, routing, drilling and profiling to maximize tool life and reduce production cost.
Grinding/Polishing Equipment
For Composites Materials
6" to 24" (150mm to 609mm) diamond grinding, polishing, & lapping machines for Industry and R & D. Designed coarse & fine grinding and polishing of Advanced, Ultra Hard & Brittle Materials, Optical Materials, Composites.
Example of
Custom Diamond Tool for Composites
How SMART CUT® Bond Works?
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Why Work With Us
Comprehensive Source Of Information For Diamond Tools
The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.
Large Inventory & Custom Manufacturing
We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion
Umatched Technical Support
WE ARE A PARTNER IN YOUR SUCCESS
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced
Technology
AMERICAN MANUFACTURER
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.
Superior Quality & Consistency
Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.
EXPECT MORE FROM YOUR TOOLS
Experience Makes All The Differences
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years
ARE YOU USING RIGHT DIAMOND COMPOSITE TOOLS
FOR YOUR APPLICATION?
LET US
HELP YOU
HAVING ISSUES WITH
YOUR CURRENT DIAMOND COMPOSITE TOOLS?
Knowledge Center
What you should know
your next diamond composite tools?
How to Selecting Right Diamond Tools for your application
How to properly use Diamond Tools
Why use diamond
Diamond vs CBN (cubic boron nitride) Tools
What is Diamond Mesh Size and how to select best one for your application
What is Diamond Concentration and which to use for your application
