SMART CUT® 6025
Manual Precision Saw

The SMART CUT® 6025 is designed for both manual and automatic precision sectioning of a wide range of materials, such as PCB Boards, Silicon Wafers, Optical Glass, and much more.

The saw operates at a variable speed of 500 to 3,000 RPM or 50 to 800 RPM. The digital readout displays the machine’s RPM.

The machine is compatible with diamond, cbn, abrasive, high-speed steel, and carbide blades.

Coolant is stored below and applied to the sample by rotating the blade.

It can section materials like PCB Boards, Ceramic Substrates, Electronic Packages, and many others up to 2″ in diameter.

The cutting table measures 400mm x 450mm.

Material is held in place by a vice, and the blade moves into the sample using a mechanical rotary handle on the right-hand side.

The saw is powered by a 1.0 hp (750 W) motor and can operate on both 110V and 220V.

Yes, sectioning is done in a closed environment using a Plexiglas Cover, and the saw is equipped with a magnetic safety switch.

Yes, apart from SMART CUT Diamond Wafering Blades, blades from other manufacturers can also be used.

It can accommodate wafering and abrasive blade diameters of 6″, 7″, and 8″. The blade thickness can range from .009″ to .075″.

Yes, an optional vacuum cleaning attachment is available for this purpose.

The linear blade feeds into the workpiece, and the material is slowly fed into the rotating blade.

Yes, the saw has a T Slot table where T-slot clamping vises can be placed. An optional angle holding vice is also available.

The coolant capacity is specified as ¼ Arbor with an arbor size of ½” (12.7mm).

The shipping weight is 93 lbs, and the dimensions are 18″ x 20″ x 13.8″.

The aluminum fast cam locking vices ensure quick and secure clamping of materials for precision cutting.

Yes, the SMART CUT® 6025 offers both manual and automatic sectioning capabilities.

Its larger speed range, versatile blade compatibility, and advanced features make it more efficient and capable than many other saws.

Yes, vertical clamps are part of the machine’s design.

Most samples/materials can be sectioned in seconds or a few minutes, ensuring no material deformation and preserving the true microstructure of the sample.

Yes, users can adjust the RPMs to better fit the sample or material being cut, and the motor is designed to ensure that the selected speed remains constant under any load.

Regular cleaning of the machine, especially the coolant system, is advised. Also, it’s recommended to periodically check the blade for wear and replace when necessary.

Yes, the SMART CUT® 6025 can be used for both wet and dry sectioning.

The large work surface area is designed to accommodate oversize samples, offering more versatility than other saws with the same footprint.

The cutting table is made from hard anodized aluminum, and the saw housing is metal.

Please refer to the product’s official documentation or contact the manufacturer for details on warranty and after-sales services.

Most parts, including blades, can be sourced directly from the manufacturer or authorized dealers.

Always wear safety goggles and gloves. Ensure that the work area is free from obstructions and that the Plexiglas cover is closed during operation. The magnetic safety switch is an added feature to enhance operational safety.

Yes, the machine is designed to handle a variety of materials, including hard metals, ceramics, carbides, and more.

It’s advised to use the manufacturer-recommended coolant or any suitable coolant that’s compatible with the materials being sectioned.

The feed distance for the SMART CUT® 6025 is 4.3-inches (110 mm), which offers an advantage in terms of accommodating larger samples compared to some other models.

The vacuum cleaning attachment aids in removing material swarf particles as it’s being cut, ensuring a cleaner work environment and improved sample clarity.

While the SMART CUT® 6025 is designed for user-friendly operation, basic training on its features, safety precautions, and best practices is recommended.

Yes, the machine’s motor supports both 110V and 220V power sources. Ensure you set it to the appropriate voltage for your region.

The aluminum fast cam locking vices are a standard feature, providing efficient and secure locking of the sample during cutting operations.

Vertical clamps are designed to securely hold samples vertically, especially when dealing with irregular shapes or specific sectioning needs.

Yes, the SMART CUT® 6025 is compatible with diamond wafering blades from other manufacturers as well as abrasive cut-off blades.

The machine includes a magnetic safety switch, which ensures the machine doesn’t operate when the safety switch is not activated. Additionally, sectioning is done within a closed environment using the Plexiglas Cover.

This depends on usage frequency and the materials being cut. However, regular checks for coolant clarity and consistency are recommended. If the coolant appears dirty or has a foul odor, it’s time for a change.

While the machine is versatile and can handle various materials, it is particularly efficient at sectioning PCB Boards, Copper Lead Frames, Silicon Wafers, Optical Glass, Ferrite Chunks, and other similar materials.

The sample should fit within the machine’s work area and be securely clamped. It’s essential to refer to the user manual for any specific weight or size limitations.

The variable RPM feature allows users to adjust the speed based on the material’s hardness and characteristics, ensuring optimal cutting conditions and minimizing potential damage or deformation to the sample.

The SMART CUT® 6025 is designed with high-quality materials and features, ensuring longevity and reliability. However, as with all machinery, regular maintenance and proper usage significantly impact its lifespan.

The machine is mostly assembled, but there might be minor setup or calibration needed upon arrival. Always refer to the user manual for detailed installation steps and best practices.

Yes, the machine is designed to be used for both wet and dry cutting. The coolant system helps in wet cutting, but if you prefer, you can also use it for dry cuts.

For harder materials, diamond wafering blades are typically recommended. Ensure you select a blade with appropriate grit size and bond type for the specific material you are cutting.

Please refer to the product documentation or contact the manufacturer for specific warranty details. Typically, such machines come with a standard warranty, but extended warranties or service packages might be available.

The magnetic safety switch ensures the machine cannot be operated unless the safety mechanism is engaged. This provides an additional layer of safety, preventing accidental operations.

Regular maintenance includes cleaning, checking the coolant system, inspecting blades for wear, and ensuring all moving parts are lubricated. Detailed maintenance schedules can be found in the operating manual.

Adjusting the RPM allows the user to optimize the cutting speed based on the hardness and characteristics of the material. This ensures smoother cuts, reduced chipping, and less sample deformation.

Using the appropriate blade for the material, ensuring correct RPM settings, regular blade cleaning, and avoiding forcing the material can all contribute to extended blade life.

The optional Vacuum cleaning attachment is designed to remove material swarf particles as the material is being cut, ensuring a cleaner work environment and reducing post-cut cleanup.

Yes, for added safety, the machine comes with an emergency stop feature. Always ensure you’re familiar with its location and operation before starting the machine.