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SMART CUT® 6025 Saw is an versatile manual & automatic precision laboratory cutting saw that is affordably priced, Designed for Fast & Precision sectioning of printed circuit boards, ceramic substrates, electronic packages, and many other materials up to 2″ (50mm) in diameter. The saw has powerful 1.0 hp (750 W) motor, running at variable speed of 500 to 3,000 RPM or 100 to 800 RPM allow for most samples to be sectioned/cut in less then a minute. The digital read out shows the RPM’s the machine is running. Combined with longer sample sectioning capability then typically available for saws of same footprint (such as low speed saws). This machine be used for general low deformation, low kerf loss sectioning. SMART CUT® 6025 has large work surface area. Designed to accommodate oversize samples.
Coolant is stored below and applied to sample by rotating the blade. Saw table has a large working area measuring 400mm x 450mm has no inhibiting lip. The cutting table is made from hard anodized aluminum. The saw housing is metal. The saw has T Slot table on which t-slot clamping vises can be placed to hold most samples. Optional angle holding vice is also available. feed distance is 4.3-inches (110 mm). The Material is held in place by vice, and blade moves into the cutting sample by using mechanical rotary handle on right hand side.
Allowing the user to adjust RPM’s to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. The machine can be used with almost any type of diamond, cbn, abrasive or high speed steel/carbide blade. Machine can be used both wet and dry. Optional Vacuum cleaning attachment is available to remove material swarf particles as its being cut. Most Samples / Materials can be sectioned in seconds or few minutes, with no material deformation, & preserving sample/material True Micro Structure. The larger Speed range allows utilization of significantly larger blade specifications that can obtain equivalent or better cut quality within much shorter time period, compared to lows peed saws today. Compare to any other low or high speed brand name Sectioning / Wafering Saw.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The saw is designed for fast and precision sectioning, preserving the sample/material’s true microstructure.
Yes, the machine is compatible with SMART CUT Diamond Wafering Blades, other manufacturers’ Diamond Wafering Blades, and Abrasive Cut Off blades.
Regular cleaning of the saw table, blade, and coolant reservoir is recommended. The removable saw table makes cleanup easy. Always refer to the user manual for specific maintenance guidelines.
The built-in coolant system helps dissipate heat generated during cutting, ensuring the material and blade remain cool and reducing the risk of heat-induced deformities.
Yes, the SMART CUT® 6025 typically comes with a user manual that provides detailed instructions on setup, operation, and maintenance.
The user manual typically provides a troubleshooting section. For more complex issues, contacting the manufacturer or distributor is recommended.
The rustproof housing ensures long-term durability without corrosion risks, making the machine more reliable and long-lasting.
The precise blade feed mechanism and the ability to adjust the RPMs ensure minimal deformation of the material being cut.
The precision design, variable speed control, and appropriate blade selection ensure that the SMART CUT® 6025 provides clean cuts with minimal chipping.
Regularly checking the blade for wear, using the appropriate coolant, and ensuring the material is fed at the correct rate can help prolong the blade’s life.
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Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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