SMART CUT® 2010 Table Top Petrographic Precision Cutting Machine
SMART CUT® 2010 Table Top Petrographic Precision Cutting Machine is a reliable and versatile machine designed for cutting petrographic samples, rocks, ores, fossils, minerals, ceramics, and other geological specimens. This model offers a cutting capacity of up to 80 mm and is powered by a robust 5HP (3.7 kW) three-phase motor, ensuring consistent performance for demanding applications. It supports cutting wheels with diameters of 8 inches (200 mm), 10 inches (250 mm), and 12 inches (300 mm), operating at a fixed speed of 2800 RPM. An optional variable speed system allows adjustments from 1000 to 3000 RPM, catering to a variety of cutting needs.
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Research Institutions Worldwide Since 1990
SMART CUT® 2010 is constructed with corrosion-resistant materials for durability and longevity. Its cutting chamber is designed to resist wear and tear, while the stainless steel shaft enhances reliability and minimizes maintenance. An ergonomic handle provides precise control, and the electrically interlocked, sound-proof safety cover features a large, splash-proof viewing window for safe and efficient operation. Bright LED lighting in the work area ensures excellent visibility, even during intricate cutting tasks.
SMART CUT® 2010 is equipped with advanced features to enhance precision and productivity. The Y-axis movement allows positioning up to 350 mm, while an automatic X-axis movement of up to 50 mm enables parallel slicing for consistent results. The stainless steel T-slot bed, measuring 260 mm by 260 mm, is fitted with clamping plates to secure specimens firmly during operation. A large specimen vise with jaw movement and clamping capabilities adds to the versatility of the setup.
Cooling is optimized through four high-flow coolant jets and a large 65 mm coolant drain. A movable external recirculation coolant tank with an 80-liter capacity is included, featuring a 1/3 HP pump that synchronizes with the cutting wheel’s rotation. This system ensures effective cooling, prolonging the lifespan of both the cutting wheel and the machine.
Safety and convenience are key priorities in this cutter’s design. It is equipped with an emergency stop button with a key and safety switch, a European-standard start button, and a door safety system. Optional features include a phase monitoring system that protects the motor from overheating due to phase failure and a Lockout-Tagout (LOTO) switch to prevent accidental operation during maintenance.
SMART CUT® 2010 standard package includes a high-concentration, metal-bonded, continuous rim diamond cutting wheel (10″ x .040″ x 1.25″) suitable for rocks, minerals, and concrete, as well as 5 liters of coolant oil. Optional accessories, such as a Koppel fixture for vertical clamping and an auto wash system for automated cleaning, enhance functionality. Spare parts, including waterproof illuminators, coolant jet assemblies, and filter bags for the coolant tank, are also available to maintain peak performance.
SMART CUT® 2010 operates on 415V, 50 Hz (R+Y+B+N+E) power and is an ideal choice for laboratories, research facilities, and industrial environments requiring high-precision sectioning of geological and material samples. It offers a combination of durability, safety, and efficiency, ensuring exceptional performance for a wide range of applications.
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- High Cutting Capacity: Handles specimens up to 80 mm, making it versatile for a wide range of materials.
- Powerful Performance: Equipped with a 5HP (3.7 kW) motor for consistent and efficient cutting, even on hard materials.
- Variable Cutting Options: Supports multiple cutting wheel sizes (8″, 10″, and 12″) and an optional variable speed system for tailored cutting requirements.
- Durable Construction: Corrosion-resistant cutting chamber and stainless steel components ensure long-lasting use.
- Enhanced Cooling System: Four high-flow coolant jets and an 80-liter recirculation tank maintain optimal cooling, prolonging machine and tool life.
- Precision and Accuracy: Automatic X-axis movement and ergonomic handle allow for precise and repeatable cuts.
- User-Friendly Design: Bright LED illumination, ergonomic cutting handle, and a clear viewing window make operation easy and efficient.
- High Safety Standards: Includes an emergency stop button, safety interlocked cover, and optional Lockout-Tagout (LOTO) system for secure operation.
- Versatile Workholding: T-slot bed and large specimen vise accommodate various sample shapes and sizes securely.
- Reduced Maintenance Effort: Corrosion-resistant materials and an optional auto wash system simplify cleaning and upkeep.
- Energy Efficiency and Safety: Integrated phase monitoring system protects the motor from overheating and power phase failures.
- Adaptability: Adjustable speed and clamping options make it suitable for diverse materials, from rocks to ceramics.
- Cost Efficiency: Durable components, effective cooling, and compatibility with a high-concentration diamond wheel minimize long-term operational costs.
- Enhanced Workflow: Automated features like the coolant pump synchronization and optional auto wash system save operator time and effort.
- Professional-Grade Precision: Ideal for laboratories, research facilities, and industrial environments requiring high-quality specimen preparation.
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
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Features
- Cutting capacity up to 80 mm.
- Powered by a 5HP (3.7 kW) three-phase motor.
- Supports cutting wheels of 8" (200 mm), 10" (250 mm), and 12" (300 mm) diameters.
- Operates at a fixed speed of 2800 RPM with an optional variable speed system (1000–3000 RPM).
- Corrosion-resistant cutting chamber for enhanced durability.
- Ergonomic cutting handle for precise operation.
- Electrically interlocked, sound-proof safety cover with a large, splash-proof viewing window.
- Bright LED illumination for clear visibility in the work area.
- Stainless steel shaft material for long-lasting performance.
- Y-axis movement up to 350 mm for versatile positioning.
- Automatic X-axis movement up to 50 mm for parallel slicing and precision cutting.
- Stainless steel T-slot bed (260 mm x 260 mm) with clamping plates for secure specimen mounting.
- Includes a large specimen vise with jaw movement and clamping capabilities.
- Four high-flow coolant jets for effective cooling during cutting.
- Large 65 mm coolant drain for efficient liquid management.
- Movable 80-liter external recirculation coolant tank with a 1/3 HP pump synchronized with wheel rotation.
- Emergency stop button with a key and safety switch for enhanced user safety.
- Start button meeting European safety standards and door safety system.
- Optional phase monitoring system to prevent motor overheating from phase failure.
- Optional Lockout-Tagout (LOTO) switch to ensure safety during maintenance.
- Comes with a high-concentration, metal-bonded, continuous rim diamond cutting wheel (10" x .040" x 1.25").
- Includes 5 liters of coolant oil.
- Optional Koppel fixture for vertical clamping with height adjustment.
- Optional auto wash system for automated cleaning.
- Available spare parts include waterproof illuminators, coolant jet assemblies, and coolant tank filter bags.
- Operates on 415V, 50 Hz (R+Y+B+N+E) power supply.
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
Largest Selecting Of Diamond & Cbn Wafering Blades Available
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
The Right Dressing Stick For Your Application
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
