SMART CUT® 1035 is a robust floor model cutting machine designed for metallographic sectioning of metals, ceramics, and mineral samples. With a cutting capacity of up to 60 mm for standard steels, it delivers precise and reliable performance in various industrial applications. The machine features a corrosion-resistant cutting chamber, ensuring a long product lifespan, and a cutting action that utilizes a “Z” movement for both automatic and manual modes, providing enhanced flexibility.
Equipped with an ergonomic cutting handle and an easy-flow cutting chamber with a special floor coating, SMART CUT® 1035 ensures smooth operation and minimal disruption. It also boasts splash-proof, corrosion-resistant construction and a see-through hood for added safety and visibility during operation.
The two water jets deliver optimal cooling, while the built-in movable recirculation coolant tank with a 50-liter capacity ensures consistent cooling performance throughout the cutting process.
This model features a 3.7″ graphical touch screen PLC with cycle start and stop functions, preset programs, and an emergency stop button for enhanced user control. It also includes a door limit switch that locks during operation for safety. The machine comes with an external coolant recirculation system, which features a large drain and a 0.18KW coolant pump. The left-side vent allows for longer jobs, and the washing jet provides a convenient way to clean the cutting area after each operation.
SMART CUT® 1035 is powered by a 3.5 HP three-phase motor, with a wheel speed of 3400 RPM and an arbor size of 1.25″ (32 mm). Its cutting bed features two 12 mm T slots, offering secure positioning for your workpieces. The machine’s dimensions are 33″ x 36″ x 54″, and it weighs 440 lbs (200 kg), ensuring stability during operation. It operates on a 220V-230V, 3-phase, 60 Hz power supply, with an optional 480V configuration available. The enclosures are finished in a glaze grey color (RAL 7021 base).
In addition to its comprehensive set of features, SMART CUT® 1035 is engineered for precision and user-friendly operation, making it ideal for industries that require high-quality sectioning and material analysis. The inclusion of the advanced touch screen interface provides intuitive control and ease of use, allowing operators to quickly set and adjust parameters for optimized performance. The pre-set program function streamlines repetitive tasks, reducing setup time and minimizing human error.
This model also includes a safety-focused design, with the door limit switch ensuring that the cutting operation is only active when the door is securely locked, reducing the risk of accidents during operation. The ergonomic design of the cutting handle improves user comfort, especially during prolonged use, while the easy-flow cutting chamber enhances material handling and reduces the chances of contamination during the cutting process.
SMART CUT® 1035’s high-performance coolant system is specifically designed to maintain the ideal temperature during operations, preventing overheating and ensuring that both the blade and the workpiece remain cool, which contributes to longer tool life and better cut quality. Its external recirculation system ensures that coolant is consistently recycled and reused, promoting both cost efficiency and environmental sustainability.
The machine’s versatility, ease of maintenance, and safety features make it suitable for a wide range of applications, including precision sectioning of samples for metallographic examination, failure analysis, and material testing. Its durable construction ensures that it can withstand the demanding environments found in industrial settings, offering excellent long-term value for businesses that require reliable cutting equipment for demanding material sectioning tasks.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
Precise and reliable performance for metallographic sectioning of metals, ceramics, and mineral samples.
Corrosion-resistant cutting chamber ensures long product lifespan.
Z movement cutting action for both automatic and manual modes, offering enhanced flexibility.
Ergonomic cutting handle for improved user comfort during operation.
Easy-flow cutting chamber with a special floor coating for smooth operation and minimal disruption.
Splash-proof, corrosion-resistant construction with a see-through hood for added safety and visibility.
Two water jets provide optimal cooling for the cutting process.
Movable recirculation coolant tank with a 50-liter capacity ensures consistent cooling performance.
3.7" graphical touch screen PLC for easy control with cycle start, stop functions, and preset programs.
Emergency stop button for added safety during operation.
Door limit switch locks during operation for increased safety.
External coolant recirculation system with a large drain and a 0.18KW coolant pump.
Left-side vent allows for longer jobs with added flexibility.
Washing jet for convenient cleaning of the cutting area after each operation.
3.5 HP three-phase motor for powerful and efficient performance.
Wheel speed of 3400 RPM for fast and consistent cutting.
Cutting bed with two 12 mm T slots for secure workpiece positioning.
Durable design with a weight of 440 lbs (200 kg), ensuring stability during operation.
Versatile power supply options: 220V-230V, 3-phase, 60 Hz or optional 480V configuration.
Glaze grey color (RAL 7021 base) finish for a sleek and professional appearance.
Highly customizable operation with both automatic and manual modes for diverse cutting requirements.
Compact and space-efficient floor model that fits into a variety of industrial workspaces.
Low maintenance design with easy access to key components for cleaning and upkeep.
Enhanced safety features including a door limit switch and emergency stop button to prevent accidents during operation.
Optimal cooling efficiency provided by dual water jets and recirculation coolant system, ensuring longer tool life and better cut quality.
Large coolant tank capacity of 50 liters, reducing the need for frequent refilling and improving operational efficiency.
Superior blade performance due to consistent cooling, preventing overheating during long or demanding cutting jobs.
Sleek, professional finish with glaze grey (RAL 7021 base), maintaining an aesthetically pleasing look in the workplace.
Easy-to-use graphical touch screen interface with intuitive controls, simplifying setup and operation.
Versatile cutting capacity with the ability to handle a wide range of materials, including metals, ceramics, and minerals.
Built-in water jets and washing jet that clean the cutting area after operation, ensuring cleanliness and accuracy for each new sectioning task.
Highly efficient wheel speed of 3400 RPM, providing precise cutting results for both thin and thick materials.
Durable and heavy-duty build ensures consistent performance in demanding environments, even under heavy use.
Clear visibility during operation through the see-through hood, allowing for better monitoring of the cutting process.
3.7″ PLC with advance graphical touch screen display , cycle start, cycle stop, Pre set programme
Door will be locked, while cutting operation takes place
Small opening in the side wall for long jobs
To clean the Entire cutting area after cutting operation
External movable recirculation coolant tank with 50 ltrs capacity
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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