SMART CUT® 1030
SMART CUT® 1030 is a robust and versatile cutting machine designed for high-precision and heavy-duty cutting operations. This machine features a cutting capacity of up to 130 mm in diameter and is powered by a robust 10 HP, three-phase motor. Equipped with a 16-inch (400mm) diameter cut-off wheel, it ensures efficient and precise cuts.
Structurally, the SMART CUT® 1030 is designed with integral construction, enhancing its stability and durability. The machine dimensions are 1040mm in length, 1600mm in depth, and 1800mm in height, featuring a large table size of 254 mm x 355 mm with two slots, each equipped with a 12 mm T-slot for secure component placement.
Trusted by Tens of Thousands of Manufacturers, Laboratories,
Research Institutions Worldwide Since 1990
Key features include a sliding door with a left side vent, allowing the processing of longer components. It incorporates a powerful LED light within the cutting chamber, providing excellent illumination to ensure visibility during the cutting process. A washing jet is installed to clean the entire cutting area after each operation, maintaining cleanliness and operational efficiency.
Optional enhancements such as a magnetic separator help filter coolant sludge, returning clean coolant to the recirculation tank. A door safety interlock adds an additional layer of safety, preventing the door from being opened during cutting operations. The machine also features a laser line marking system to precisely indicate the cutting area before operations commence.
Further operational features include an auto wash system, which allows for setting a required cleaning time post-operation, thus saving operator time. The fume digester recirculates fumes into the coolant, enhancing visibility and reducing health hazards. The X-movement feature facilitates moving the specimen to achieve precise parallel cuts.
For speed control, the machine offers a variable speed system allowing adjustments from 1000 to 3000 RPM, catering to different cutting needs. Safety during maintenance is ensured through a Loto Switch & Tag Out system, preventing accidental machine start-ups. Additionally, a phase monitoring system is included to protect the motor from overheating in the event of a phase failure.
Accessories include a Koppel fixture for secure work holding, with the option of designing special fixtures tailored to specific components. The base swivels to accommodate various cutting angles, enhancing the machine’s flexibility and capability to handle diverse cutting tasks. This machine is a reliable choice for laboratories and industrial environments where precision and safety are is important.
- Cutting capacity up to 130 mm dia
- Powered by Motor 10 HP, 3 phase motor
- Cut-off wheel dia 16″ (400mm)
- 3 Axis user friendly movement (X,Y,Z)
- Spindle speed 1800 – 1900 rpm
- Table size : 254 X 355 mm x 2 nos with 12 mm T-slot
- Machine size: 1040mm X 1600mm X 1800mm (L x D x H)
Automatic large plus heavy-duty cutting machine with integral construction. Standard Y automation. Plus cutting for burn free cutting. Preset parameters for consistency.
- Precision Cutting: Features like a laser line marking system and precise X-movement enhance alignment and accuracy.
- Powerful Performance: Equipped with a 10 HP motor and a capacity for 130 mm diameter cuts, ideal for handling large materials efficiently.
- Adjustable Speeds: Spindle speeds between 1000 and 3000 RPM can be adjusted to suit different materials and cutting needs.
- Enhanced Safety: Includes a door safety interlock and a Loto Switch & Tag Out system for secure operation and maintenance.
- Efficient Operation: Automated cleaning with a washing jet and auto wash system reduces operator workload.
- Visibility and Safety: A powerful LED light improves visibility, while a fume digester minimizes health hazards by recirculating fumes.
- Versatile Design: Accommodates various material sizes and shapes with optional fixtures and a sliding door for longer components.
- Reliable and Durable: Sturdy construction suited for industrial use ensures long-term reliability and reduced maintenance.
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
Tab Content
Tab Content
Tab Content
Features
- Cutting Capacity: Up to 130 mm diameter.
- Cut-off Wheel Diameter: 16" (400mm).
- Spindle Speed: 1800 - 1900 RPM.
- Machine Size: 1040mm X 1600mm X 1800mm (L x D x H).
- Sliding Door: With left side vent for processing longer components.
- Washing Jet: Cleans the entire cutting area post-operation.
- Door Safety Interlock: Ensures the door cannot be opened during cutting.
- Auto Wash System: Sets the required time for post-operation cleaning.
- X-Movement Feature: Facilitates precise parallel cuts.
- Loto Switch & Tag Out: For safe maintenance and breakdowns.
- Optional Magnetic Separator: Filters coolant sludge.
- Special Fixture: Can be custom designed for specific components.
- Motor Power: 10 HP, 3-phase motor.
- Axis Movement: 3-axis user-friendly movement (X, Y, Z).
- Table Size: 254 mm X 355 mm, equipped with 12 mm T-slot.
- Large and Heavy-duty: Integral construction for stability and durability.
- Powerful LED Light: In the cutting chamber for clear visibility.
- Variable Speed System: Allows RPM adjustment from 1000-3000.
- Laser Line Marking System: Marks the cutting area before operations.
- Fume Digester: Recirculates fumes into coolant for clear visibility and safety.
- Coolant Spillage Tray: Aids in cutting extra lengthy samples.
- Phase Monitoring System: Stops the machine in the event of phase failure to protect the motor.
- Koppel Fixture: Imported for secure work holding.
- Swivel Base: Adaptable to various cutting angles.
Key Features
PLC Touch screen system
Advance graphical touch screen display with pre set programming and data storage upto 25 programmes
Sliding Door
Left side Vent (Opening)
Side opening for longer components
Powerful LED
Powerful LED light in cutting chamber for clear illumination of Cutting process
Washing jet
To clean the Entire cutting area after cutting operation
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
