SMART CUT® 7005
Tube & Rod Cutting Machine
SMART CUT® 7005 is Designed for high-performance and precision, our Tube & Rod Cutting Machine is the ultimate solution for industries demanding exact cuts and efficient material handling. This machine is engineered to slice through large variety of tube and rod rod materials such as: carbide and high-speed steel rods, ceramic, glass, composites, and many others with high degree of accuracy and speed, making it an indispensable tool for manufacturers in aerospace, automotive, metal fabrication, and tool-making sectors.
Trusted by Tens of Thousands of Manufacturers, Laboratories,
Research Institutions Worldwide Since 1990
SMART CUT® 7005 is Floor Model machine designed for robust engineering for professional and high-volume industrial applications. Constructed from rust-proof steel with a corrosion-resistant cutting chamber, this machine is designed for longevity and reliability in demanding environments. It features a sliding door for ease of access and a manual cutting action for the ‘Z’ movement, controlled by a sturdy handle.
This model is equipped with a powerful 3 HP (2.2 kW) motor that operates on a three-phase connection, delivering a spindle speed of 2800 rpm. It accepts a spindle diameter of 31.75mm, with an optional 25.4mm, and utilizes diamond wheels of 8 inches (200 mm) or 10 inches (250 mm) in diameter. The machine’s advanced control system includes an intuitive user interface with straightforward controls that enhance operational efficiency.
The cutting chamber is designed for easy flow and includes a special floor coating, complemented by a splash-proof, corrosion-resistant see-through hood. It features a work-holding V-block with a brass insert and pneumatic clamping with an adjustable pressure system. A manual adjustable measurement stopper system accommodates carbide rods from 20 mm to 300 mm in length.
Cooling is efficiently managed by two high-flow coolant systems dedicated to the cutting zone and additional coolant jets for the cut-off wheel. The inbuilt movable recirculation coolant tank has a 50-liter capacity and features a two-stage filtration system with 100 and 50-micron filter bags. A manual wash cleaning attachment with a hanging hook and a powerful LED light ensures the work area is well-illuminated for precision tasks.
The machine operates on a standard voltage of 415V/50Hz (R+Y+B+N+E) with an optional setting of 220V/60Hz/3 Phase (R+Y+B+PE). Its dimensions are 800mm x 850mm x 1400mm (LxDxH), and it weighs approximately 220 kg. The enclosure is painted in RAL 7040, while the base and stand are in RAL 7016, aligning with CE compliance for safety systems.
Designed for adaptability in production levels, optional accessories include a variable speed system allowing adjustments between 1000 and 3000 RPM, an electronic braking system for enhanced safety, an automatic wash system to save cleaning time, a fume digester for water-based coolant oils, and a fire suppression system.
SMART CUT® 7005 is an affordable precision cutting machine for manufacturing facilities that require robust solution for cutting variety rod & tube materials on a budget.
- Cutting Capacity: Up to 25 mm in diameter for carbide rods and up to 40 mm for HSS rods.
- Motor Power: 5.5 kW high-efficiency motor.
- Electrical Requirements: 220V/380V, 50/60Hz.
- Dimensions: 1500 mm x 800 mm x 1400 mm (L x W x H).
- Weight: Approximately 750 kg
- Increased Productivity: Streamline the cutting process with high-speed operations and minimal manual intervention.
- Reduced Operating Costs: Lower energy consumption and reduced material waste contribute to significant cost savings over time.
- Superior Cut Quality: Achieve smooth, clean cuts consistently, enhancing the quality of the end products.
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
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Features
- Robust Construction: Built with industrial-grade materials, our machine ensures durability and longevity under rigorous operational conditions.
- Advanced Cutting Technology: Equipped with a high-torque motor and precision-engineered blades, the machine offers clean cuts with minimal burr formation, reducing the need for secondary finishing processes.
- Adjustable Speed Settings: Customize cutting speeds with variable speed controls to handle different diameters and materials of carbide and HSS rods, optimizing the cutting process for efficiency and precision.
- Automated Feeding System: An automated rod feeding system allows for continuous operation, increasing throughput and reducing labor costs. The feed mechanism is designed to minimize material waste and ensure consistent cutting performance.
- Safety Features: Comprehensive safety features, including emergency stop buttons, protective guards around cutting blades, and automatic shutoff sensors, provide a safe working environment for operators.
- Ease of Maintenance: Designed with accessibility in mind, routine maintenance tasks such as blade replacement and system diagnostics are straightforward and fast, minimizing downtime.
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