SMART CUT® 7001
SMART CUT® 7001 Heavy Duty Automatic Carbide Rod Cutting Machine is an advanced, fully automatic cutting solution engineered for mass production environments. Designed with precision, efficiency, and versatility in mind, this cutting-edge machine offers exceptional performance for the precise cutting of carbide rods and hollow tubes. Its robust design and intuitive features make it the ideal choice for industrial applications.
Trusted by Tens of Thousands of Manufacturers, Laboratories,
Research Institutions Worldwide Since 1990
SMART CUT® 7001 accommodates carbide rods with a cutting capacity of up to 40 mm in diameter and supports hollow tubes with part clamping capabilities of up to 103 mm in diameter. It is equipped with a high-performance 7.5 HP, 3 Phase Motor, ensuring reliable and efficient operation for demanding workloads. The variable speed range from 100 to 3000 RPM provides flexibility for different material types and cutting requirements.
SMART CUT® 7001 offers variable feed rates, allowing users to optimize cutting speed and precision based on material and desired finish. The machine supports a wide range of cutting lengths, ensuring adaptability for various production needs. It is compatible with cut-off wheels sized 14″ and 16″, ensuring versatility for different cutting applications. With dimensions of 1600 x 1000 x 1200 mm, the compact and ergonomic design makes it suitable for integration into a variety of production setups, and the included roller stand enables seamless handling and processing of materials.
SMART CUT® 7001 provides multiple operational modes including Simple, Automatic, and Robotic modes, designed for efficient cutting of bar sections, linear guide sections, and rail sections with precision. Additional features include an automatic carbide rod loading system that enhances productivity by automating the material loading process, and an automatic hydraulic clamping system that secures materials during cutting, ensuring accuracy and safety. The advanced carbide rod length positioning system ensures consistent and repeatable cuts, while the user-friendly interface includes an intuitive touch screen display for cycle start, LED light monitoring, emergency stop, and door safety interlock systems.
Safety and maintenance features include an electronic brake system that instantly stops the motor and cutting wheel after the cutting process is completed, a phase monitoring system that protects the motor from overheating and failure due to power phase interruptions, and a LOTO (Lockout Tagout) system that ensures safe maintenance by preventing accidental activation of the machine during servicing.
SMART CUT® 7001 is ideal for mass production in industries requiring precision carbide rod cutting, such as tool manufacturing, automotive and aerospace industries, metalworking and machining, and research and development facilities. The Heavy Duty Automatic Carbide Rod Cutter combines advanced automation, robust performance, and intelligent features to deliver unmatched cutting precision and efficiency. Whether cutting small or large-diameter rods, this machine ensures consistent, high-quality results with minimal operator intervention.
- Cutting capacity up to 40 mm dia
- 7.5 HP, 3 Phase Motor
- Cut off wheel dia 14″ & 16″
- Part Clamping up to 103mm ( Hollow tube )
- Spindle speed variable speed : 100 to 3000 rpm
- Variable feed rates for and Cutting Length
- Machine size: 1600 x 1000 X 1200 mm
Simple / automatic / Robotic, Bar section / Linear guide section/ Rail section cutting machine with roller stand
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INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
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Key Features
Colour touch screen (PLC)
Pneumatic Clamping System
Roller Stand both side ( left and right side)
Sliding door
Auto Feeder
Coolant tank
In built movable recirculation coolant tank with 1/2 HP coolant recirculation pump
door safety interlock system
Additional Safety Feature where the Door cannot be opened unless the Cutting process is stopped
Fume digester
This helps to recirculate the fume caused while cutting into coolant. Gives clear vision on cutting process and also avoid human health hazards
Emergency Stop
Manual wash
To clean the Entire cutting area after cutting operation
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® ® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT® coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
