SMART CUT® 6020
Diamond / Abrasive Cut off Saw

Bream Motor system is a feature to stop the Motor and the cutting wheel immediately once the Cutting is stopped metal. This is now standard feature that comes included in standard package (cost of the machine) free of charge

This is an additional Safety Feature that prohibits the operator from opening the Door of the cutting chamber unless the cutting process has stopped. This is one of the most popular add on features and is highly recommended

Yes we work with large variety of material holding fixture manufacturers and also can produce in-house large variety of custom material holding solutions based on your requirements.

You are welcome to send us your material sample; we can cut it per your instructions and provide a video of the process. Depending on the application a small fee may be

assessed for the test cutting which is reimbursable upon purchase of the machine

minimum material thickness machine can cut is 10mm or tube 5mm diameter. This machine is designed for larger metallurgical or ceramics, composite, glass, plastic samples. For very small diameter and fragile samples we have other precision table top cutting machines available for this application

Maximum diameter this machine can hold is 80mm (3.15mm) diameter. The machine also comes with a side port to accommodate longer materials/samples that do not fully fit into the cutting chamber

Cut quality will highly depend on selection of the right blade for your application. Other important variables, listed in order of importance are; selecting the right RPM range for your material, selecting the right coolant, selecting the right vise/sample holding fixture, feed rate, and cutting method. Abrasive cut off blade are available in alumina oxide and silicon carbide and are used for sectioning most ferrous and non ferrous metals. Diamond & CBN cut off blade are also available and will provide much longer life and e best cut quality and the least amount of deformation with the majority of ultra hard and brittle materials, as well as glass and optics applications. Nickel bond blades provide the best quality of cut with soft and gummy materials such as composites, fibers, and soft metals.

This depends on material diameter, shape, composition, hardness. Most material samples can be cut in just a few minutes with no material deformation.

This machine uses a manual lever to push the motor and blade into the material hold together in place by vice or other fixture. The blade comes down on the material and the operator is able to “feel the cut”. Automatic feed for the Z axis is available as on option for this machine

Yes, any blade that has an outside diameter from 8” to 10″, thickness from .032″ (0.8mm) to .080” (2.0mm) and 1.25″ or 32mm inside diameter will work on this machine regardless of who the original supplier/manufacturer is.

Yes, you can use any blade type on this machine as long as it fits into the table slot. Again, blades with an outside diameter from 8” to 10″, thickness from .030″ to .080″, and 1.25” or 32mm inside diameter can be accommodated. Make sure to use the appropriate RPM and coolant that is recommended for that blade spec.

package of 10 abrasive cut off wheels or One (1) diamond/cbn wafering blade is included free of charge with the purchase of any machine. You can select any blade diameter this machine can accept which is between 8 and 10″, any thickness, bond type, diamond size, concentration, etc. You can choose the blade that is best suited for your

Blade cost depends on blade diameter, bond type, and diamond type. Blade cost varies from as low as $20 to $250 depending on the blade diameter bond type, abrasive/diamond type, thickness & specification. Abrasive Cut off wheels cost very little, followed by diamond cut off wheels and CBN cut off wheels. For diamond Resin bond & CBN blades cost more that sintered (metal bond) diamond cut off blades, and Nickel bond cut off blades cost less than all of their counterparts.

Blade life depends on material hardness, density, porosity, abrasiveness, material diameter & geometry, RPM, coolant, feed rate, experience of the operator, & the angle material is introduced into the cutting area. Typically blade life is shorter on hard, very dense materials such as silicon nitride and very abrasive materials such as sandstone.

Most often required spares for most clients: 1. Vise, 2. LED Light, 3. Coolant Jet, 4. Start & Stop Push Button, 5. Door Damper. These and all other spare parts are available in stock

There are two coolant nozzles that provide consistent coolant pressure to the cutting zone. The coolant nozzles position can be adjusted as needed

The distance between blade and motor is 138mm. Allowing for longer parts to be sectioned on this machine.

Yes financing & leasing options are available through a third party to qualified applicants in North America

MGM – Varvel Italy (very popular and widely used motor manufacturer)

When used with our full enclosure cover, the operator and surrounding environment will be safe from any coolant splash or micro material particles exiting the cutting area.

Any type of coolant such as synthetic (water soluble) oil, other oil based coolants, and water can be used with the machine (although not recommended as it has no rust prohibitors). Machine also can be used without coolant

We recommend stopping every hour minutes and let the machine cool down for a few minutes. If the machine is used for very large periods of time without interruption (such as 2+ hours), the motor can burn out and/or other parts of the machine can be adversely

The SMART CUT 6020 is very straight forward and easy to use. No machining knowledge or experience is required, just basic understanding of safety rules and the materials being cut.

This machines offers similar features as standard laboratory abrasive cut off saws such as Buehler, Struers and Leco at significantly lower price. The machine comes standard with many features that our competitors would charge for every option. We strive to provide the best value possible for our clients

We do not utilize outside sales representatives in order to maintain smaller overhead, and hence pass down the savings to our clients in the form of lower prices for our machines and consumables. We find that direct sales and technical support from our trained technical and engineering staff in our location is far more knowledgeable and superior than any outside sales rep can provide. If you would like to view this machine in operation for your particular application, feel free to send us your material with cutting instructions. Test cutting will be done to your satisfaction and filmed. The video will be uploaded to Youtube for your private viewing.

Two (2) years parts and labor. All repairs to be done at out location in Valencia, CA USA, or if needed we can send the parts to you. The warranty does not cover machine

damage due to misuse or neglect.

No formal training program is available at this time, however if needed, we can provide simple training for any of your staff at our location for a fee.

Our technical and engineering staff has many years experience in working with a large variety of materials and applications. What is considered “new process development” for some organizations is just another days job for us. We do our best to share our experience with our clients and help solve even the most difficult cutting challenges free of charge. However, if we find that your application requires a lot of engineering time, and/or testing, this can be done on a fee basis that depends on time spent, or a flat fee. We will provide a quote for these services before engaging in the project.

We offer our best prices (same prices) to all of our clients regardless of their size, stature, or affiliation. You will find our prices are very competitive in the marketplace