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SMART CUT® 6005 is a small footprint, low-speed, precision cut-off machine for sectioning all types of materials. Maximum specimen size: 50 mm dia. The cutting speed is continuously variable and the motor is designed to ensure that the selected speed remains constant at any load.
The required specimen size can be set with an accuracy of + 0.003 mm, by means of LCD digital micrometer, and the cutting pressure can be selected independent of the weight of the specimen. The exact cutting speed (RPM) is shown on LCD digital display.
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Ferrous & Non-Ferrous Metals:
The SMART CUT® 4005 is a small, low-speed, precision cut-off machine designed for sectioning all types of materials.
These parameters can be easily set using the LCD digital micrometer and will only take a few minutes.
The maximum specimen size is 30 mm in diameter.
The motor is designed to ensure that the selected speed remains constant regardless of the load.
Yes, the machine allows for gang operation with up to 4 blades cutting simultaneously.
It’s perfect for brittle crystals, ceramics, and TEM samples.
Once the cutting operation is complete, the specimen falls into a basket in the coolant tank, preventing it from drying and making retrieval easy.
The coolant tank is designed to be easily removable, making both the retrieval of the finished specimens and cleaning straightforward.
The cutting speed range varies from 0 to 600 rpm, with a digital display showing the exact RPM.
The machine is switch-able between 110 and 220 AC, making it suitable for worldwide use.
Yes, the SMART CUT® 4005 is known to be the most affordable low-speed sectioning saw available, providing equal precision, productivity, and versatility as other well-known brands but at a significantly lower price.
The machine is compatible with blades ranging from 3″ to 4″ (75mm to 101mm) in outer diameter.
Yes, the saw has an automatic shut-off feature that allows it to run until the cutting operation is complete.
The package includes various components such as the Low Speed Diamond Saw, Adjustable Balance Weight, Goniometric Specimen Holder, Blade Flanges of various diameters, Graphite and Aluminum Plates, Wax Rod for mounting, AC Power Cord, and much more. Refer to the product listing for a complete breakdown.
The machine comes with guidance on how to select the right diamond wafering blade suitable for your specific application.
The machine comes with a two-year limited warranty. However, rusting and damage due to carelessness or customer neglect are not covered.
The water-proof LCD digital micrometer provides readings with an accuracy of 0.003 mm, allowing for precise setting and measurement of the specimen size.
The cutting process on the SMART CUT® 4005 is liquid-cooled, with the cooling liquid continuously draining back into the coolant tank to ensure optimum temperature during sectioning.
The machine comes with a quart of SMART CUT water-soluble coolant, either in advanced materials formula or Mineral Oil. The mix ratio is 1:20, meaning one part coolant to 20 parts water, which can produce up to 5.7 gallons of coolant mixture.
The machine includes various sizes of blade flanges to accommodate different blade sizes and applications, ensuring a secure and balanced fit for each blade.
Guidance is provided on how to select the right diamond wafering blade suitable for specific applications. The choice may depend on material type, desired section thickness, and other factors.
The high-torque DC motor (70W) ensures consistent and powerful cutting performance, even when utilizing the multi-blade gang operation feature.
Yes, besides the automatic shut-off after the cutting operation, the machine’s design ensures the specimen falls safely into a basket in the coolant tank, minimizing potential hazards.
The adjustable balance weight helps to ensure consistent cutting pressure across the specimen. It can be set and adjusted based on the specimen’s size and type.
The Dressing Stick is used to maintain and condition the wafering blade, ensuring smooth and efficient cutting performance.
In case of any issues, it is recommended to refer to the user manual or contact our technical support for troubleshooting and assistance.
The machine has package dimensions of 19″ x 15″ x 15″, making it compact and suitable for various work environments.
The shipping weight of the machine is 32lbs, making it relatively lightweight for its capabilities.
Yes, the product listing provides part numbers for standard and optional items, which can be used to order replacements or additional accessories.
Yes, the SMART CUT® 4005 offers a combination of precision and versatility, making it perfect for both R&D and production facilities, especially those on a budget.
It is advisable to regularly check the coolant for contamination or depletion. The frequency of replacement will depend on usage, but ensure it’s always at the optimum level and consistency for efficient cooling.
The SMART CUT® 4005 is designed to section a wide range of materials.
While the machine accepts blades ranging from 3″ to 4″ in diameter, it’s always best to use recommended blades to ensure optimal performance and safety.
Regular cleaning, ensuring the coolant is refreshed as needed, and using the Dressing Stick to condition the blade are key maintenance practices. It’s also important to inspect for any signs of wear or damage periodically.
While the SMART CUT® 4005 is designed for easy operation, initial training or familiarization with the machine’s functionalities will ensure safe and efficient usage.
The machine allows for sectioning/cutting with up to 4 blades simultaneously, which is facilitated by its high-torque DC motor. This feature is especially beneficial for materials like brittle crystals and TEM samples.
These plates typically serve as base or support platforms during the cutting process, ensuring stability and minimizing potential damage or inaccuracies during sectioning.
Always wear appropriate safety gear, including safety glasses and gloves. Ensure the protective splash cover is closed during operation, and familiarize yourself with the emergency shut-off and safety features of the machine.
Dispose of used coolant according to local environmental and waste disposal regulations. Avoid pouring it down regular drains.
Yes, the LCD digital micrometer is waterproof, ensuring it remains functional and accurate even in wet conditions.
Once the cutting operation is complete, the saw will automatically stop, preventing unnecessary wear on the blade and ensuring safety.
The SMART CUT® 4005 typically comes with standard items included in the package. However, some minor assembly may be required. Always refer to the user manual for guidance.
The adjustable balance weight helps in maintaining consistent cutting pressure, ensuring precision and uniformity in the cut.
It is essential to match the blade to the material being cut. The machine offers various blade options depending on the application, including diamond, CBN, Silicon Carbide, and Alumina Oxide blades. Users can refer to guidance materials or consult with experts to determine the best blade for their needs.
The liquid-cooled cutting process and the coolant system minimize the risk of overheating. However, it’s always advisable to give the machine breaks during extensive cutting sessions and ensure the coolant is functioning optimally.
Yes, various replacement parts, from blade flanges to o-rings, are available. Users can contact the manufacturer or authorized dealers for more details.
The cutting speed of the SMART CUT® 4005 is continuously variable, but for safety and consistency, it’s best to adjust the speed when the machine is not actively cutting.
In the event of a power interruption, the machine will stop. Once power is restored, users should carefully inspect the machine and specimen before resuming operation.
While the SMART CUT coolant is recommended for optimal performance, users can utilize other coolants but should ensure they are compatible with the machine’s specifications and the materials being cut.
Yes, the SMART CUT® 4005 is designed with user safety in mind, and it incorporates safety features to protect against electrical surges or overload conditions.
Image | Name | Price | Quantity | Add to cart |
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$30.00 | Max: Min: 1 Step: 1 | |||
$540.00 | Max: Min: 1 Step: 1 |
The machine also allows an option for sectioning/cutting with gang operation (several blades) cutting at the same time (up to 4 blades). Perfect for brittle crystals, ceramics, and TEM samples. The cutting process is liquid-cooled with the cooling liquid draining back continuously into the coolant tank.
When the cutting operation is finished the cut-off wheel stops and the specimen falls into a basket in the coolant tank thus protecting the specimen from drying and making retrieval easy. The coolant tank is very easy to remove and both the retrieval of the finished specimens and the cleaning of the coolant tank are therefore simple and straightforward.
SMART CUT® 6005 is Most Affordable Low Speed Sectioning Saw available on the market today. Providing equal Precision, Productivity and Versatility as well know Brand Name Low Speed Saws, at significantly lower price. Perfect for Production and R & D facilities on a Budget. Compare to any other Low Sectioning / Wafering Saw. START SAVING MONEY TODAY!
What is included with each machine
Part # | Standard items included on package | Qty. | Picture |
UKAMLS01 | Low Speed Diamond Saw | set | |
UKAMLS02 | Adjustable Balance Weight with Shaft at Back Side | 1 | |
UKAMLS03 | Balance Weight at Front Side | 1 | |
UKAMLS25 v | Goniometric Specimen Holder 1001 | 1 | |
UKAMLS05 | One Pair of Blade Flanges, 35 mm dia. (1.4″) | 1 | |
UKAMLS021 | Mini Vise (1 1/4″ X 3/4″ Jaw Width; 1″ Max. Jaw Opening) | Optional | |
UKAMLS06 | One Pair of Blade Flanges, 46 mm dia. (1.8″) | 1 | |
UKAMLS07 | One Pair of Blade Flanges, 62 mm dia. (2.45″) | 1 | |
UKAMLS08 | Graphite Plate | 2 | |
UKAMLS09 | Aluminum Plate | 2 | |
UKAMLS010 | Wax Rod for Mounting Sample | set | |
UKAMLS011 | One Fuse, Two M4 Screws | 1 set | |
UKAMLS013 | AC Power Cord | 1 | |
UKAMLS014 | Screw Driver | set | |
UKAMLS015 | O-ring of Driving Motor | set | |
UKAMLS016 | 1 quart of SMART CUT water soluable coolant (advanced materials) formula or Mineral Oil (your choice) mix ration 1:20 (1 part coolant, 20 parts water) will make 5.7 gallons of coolant | 1 | |
UKAMLS017 | Lubricant Tub | 1 | |
UKAMLS018 | Collection Net | 1 | |
Select Right Wafering Blade for your application | 4″ x .012″ x 1/2″ Diamond or CBN Wafering Blade. Sintered (metal bond) any specification. How to select the Right Diamond Wafering Blade for your application >>> | 1 | |
6SicB | 4″ X .015″ (0.4mm) X 1/2″ Silicon Carbide cut off blade | 1 | |
6al203 | 4″ x .015″ (0.4mm) x 1/2″ Alumina Oxide cut off blade | 1 | |
Dressing Stick (1/2″ x 1/2″ x 6″) alumina oxide white color 120, 220, or 320 grit (depending on your blade selection) | 1 |
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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