How to Selecting Right Diamond Tools for your application
One of the most critical factors in successful diamond tool usage is the right RPM's. If the diamond tool rota...
02 Jun
SMART CUT® Mineral Oil
SMART CUT® Mineral Oil is recommended for cutting, drilling, grinding and machining larger variety of materials such as:
- Materials with High Metallic Content
- Advanced Ceramics
- Precious & Semi Precious Stone
- Many Other Ultra Hard Materials
SMART CUT™ Mineral Oil is not dilutable. Rated as a food-grade mineral oil that is non-toxic, non-hazardous and non-flammable under normal conditions. It has no odor, won’t burn your skin (unless you are very sensitive) and has a flash point of 390 F degrees – way above normal temperatures.
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DESCRIPTION
SPECIFICATIONS
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
ACCESSORIES
USAGE RECOMMENDATION
DESCRIPTION
- Premium Quality hydro-finished paraffin base neutral refined oil
- High Flash Point 390 F
- No distasteful odor
- non-hazardous
SPECIFICATIONS
Reduced Friction: Mineral oil forms a thin film between the diamond or cbn tools and the material, providing less friction. This reduction in friction helps to extend the life of the tool.
Minimize Heat Generation: Provides needed lubrication that helps in reducing am out of heat generated during machining processes. This helps in minimizing and preventing thermal damage to both the tool and the material being worked on.
Improve Surface Finish: improved lubrication helps in providing smoother surface finish, especially in grinding operations.
Minimize & Prevent of Oxidation and Rust: creates a protective barrier that prevents the oxidation of metal surfaces, providing protection for tools and material from rust and corrosion.
Minimize Dust and Remove Material Debris: helps in suspending and flushing away the dust and debris, preventing it from becoming airborne, which can be a health hazard.
Increase Tool Life: By minimizing friction and heat, mineral oil reduces the wear and tear on diamond & cbn tools. This equates to longer tool life and less tool changes.
Increased Cutting Speeds: Mineral oil provides liberation needed increased cutting or grinding speeds, providing shorter machining times
Low Cost: Mineral oil is one of the most economical coolant/lubricant options that can be used for many applications.
FREQUENTLY ASKED QUESTIONS
no this is not water soluble. use soap and water. Store in a cool, dry place away from direct sunlight and heat sources. Shelf life is usually 2 years from date the mineral oil was produced 475 degrees F In some industrial settings, mineral oil can be filtered and reused, though its performance might degrade over time. Follow local regulations. Typically, used mineral oil should be collected and disposed of as hazardous waste. Prolonged exposure or spills can harm the environment Use in well-ventilated areas and avoid prolonged skin contact. Keep out of direct sunlight and High temperatures and anything that can cause flames Mineral oil itself doesn’t produce harmful fumes, but when used in high-heat applications, any lubricant can produce vapors. Should be cleaned promptly using absorbent materials. Avoid slips and falls. Use in well-ventilated areas and avoid prolonged skin contact. Prolonged skin exposure might cause mild irritation in some people. Generally, there are no significant restrictions, but it depends on quantity and destination.
INDUSTRIES USED IN
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Dressing Sticks For Precision Diamond Tools
Diamond Tools must be used with diamonds exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and heat cracks in the diamond tool as well as material being machined. Resulting in premature diamond tool wear, blade tensioning problems, and will eventually destroy the diamond tool. The more a diamond tool is dress the cooler it will drill or cut.
SMART CUT® HD Synthetic Low IFT Coolant/Lubricant For Diamond Wire Sawing Silicon
SMART CUT-HD is an aqueous based also insure prolonged diamond life. SMART synthetic formulation developed to optimize CUT-HD foam-free characteristic ensures cropping and squaring of silicon ingots using compatibility with all filtration systems. diamond wire. SMART CUT-HD allows the diamond wire to saw properly through the The product is odor free, safe and silicon by penetrating through the kerf and biodegradable. As an added benefit, wetting the Si/Diamond/Nickel interface the coolant keeps the debris generated from the saw soft and easier to clean keeping surfaces free cutting and clean. than conventional products reducing The matrix in which the diamond is contained maintenance and machine down-time. is also lubricated and cleaned allowing for consistent sustainable cutting at higher SMART CUT-HD may also be used as an speeds typical of diamond wire saws. Heat edge-grinding and surface grinding coolant/lubricant in re-circulating coolant systems. transfer characteristics of the diluted product SMART CUT HD moldecules have a hdropoboic (water hating) end that bonds to silicon and a huprodphilic (water loving) end that bonds to water. This enables water to wash away loos particles and reduces surface tension allowing the water to thoroughly wet the material being cut.
SMART CUT® Mineral Oil
SMART CUT® Mineral Oil is recommended for cutting, drilling, grinding and machining larger variety of materials such as:
- Materials with High Metallic Content
- Advanced Ceramics
- Precious & Semi Precious Stone
- Many Other Ultra Hard Materials
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