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SMART CUT® 1010 Diamond/Abrasive Cut Off Saw
SMART CUT® 1010 is an versatile manual diamond / abrasive cut off saw, designed for cutting large variety of materials such as ferrous & non ferrous metals, ceramics, glass, rocks, composites, & many others. The saw has powerful motor, stainless steel construction and numerous options, SMART CUT® 1010 is perfect for the medium to high volume use in laboratory or manufacturing environment.
DESCRIPTION
SPECIFICATIONS
ADVANTAGES
INDUSTRIES USED IN
FAQ
OPERATING MANUALS
ACCESSORIES
DESCRIPTION
This machine is frequently use for cutting material to obtain specimens and observe the metallographic or lithofacies structure or accurately cutting material into smaller parts It has a cooling system so as to clear up the heat produced during cutting and avoid to burn the metallographic or lithofacies structure of specimen because of superheating. This machine has stainless machine body and worktable, and it features easy operation and reliable safety. These machines are designed for cutting material up to 80mm diameter. Side port allows for long materials to stock out of the side to be cut
SPECIFICATIONS
- Cutting Action: Manual Chop
- Electrical Specification: 380V,50HZ and 220V, 60HZ
- Motor Power: 3.0 HP (2.2 KW)
- RPM’s (Single Speed): 2,800 for 380V,50HZ & 3,998 for 220V, 60HZ (variable speed can be available as option)
- Blades SMART CUT™ 1010 can accommodate:
- Diamond, CBN & Abrasive Blade Diameters: 10” (254mm)
- Blade Thickness: .040″ (1.0mm) to .125″ (3.2mm)
- Can be used with: Diamond, CBN & Abrasive Cut Off Blades
- Coolant Capacity: 1/2″ gallon (1.9 liters)
- Water tank capacity: 50L
- Cooling system: automatic (Water cooled 2 channel )
- Max Cutting Capacity: 80mm
- Arbor: 32mm
- Shipping Weight: 82 kgs (180 lbs)
- Dimensions: 750mm x 620mm x 450mm
ADVANTAGES
- Most Affordable & Diamond / Abrasive Cut off Saw
- Excellent Cut Quality, at Fraction of cost.
- No Material Deformation
- Can withstand more exploitation that conventional precision Diamond/Abrasive cut off saws
- Very Easy to use (reduce operator error & training)
- Can be used for just about any material or application
- Very compact, requires minimum space, optional work table available
- Powerful motor with counter balance designed for cutting very hard to soft materials
- Straight forward design allows the operator to concentrate on sectioning samples, not operating the machine
- Perfect for Manufacturing and R & D Organizations on a Budget
INDUSTRIES USED IN


INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor

Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
Tab Content
OPERATING MANUALS
Tab Content
ACCESSORIES
Tab Content
Features
- Powerful 3.0 HP (2600 W) Schneider waterproof motor, 2,8000 RPM
- Two (2) T-slot tables allow front-to-back and side-to-side vise/clamp positioning
- LED Illuminated interior
- Corrosion and impact resistant cover
- Large shatterproof viewing window
- Side port for cutting long samples
- Stainless machine body and worktable
- Emergency shut-off switch
- Optional Cabinet/Stand & Cart Available
- Recalculating Coolant System 50 Liters, Included
- Quick-Slide Stainless Steel Vise Included
- Quick clamping mechanism for easy to clamp samples
- Accepts blades with either 1.25" or 32 mm arbor hole
- Variable Speed is available as an option
- Very Affordable Price


50 Liter Recalculating coolant thank is included with machine.
Use with Mineral Oil or water soluble coolant provided



Vertical Clamping Vice
Available as option for clamping irregular shape materials

Fastener vise
Available as option for longitudinal cutting
Custom Fixtures Can also be designed


SMART CUT® COOLANTS
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT® coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT® KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.





LARGEST SELECTING OF DIAMOND &
CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

Related Products
SMART CUT® 1030
SMART CUT® 1035
SMART CUT® 1050
SMART CUT® 6020 – Diamond / Abrasive Cut off Saw
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- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
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Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com

UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin, high precision cutting blades, precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
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