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SMART
CUT™ 1004
Diamond Cut Off Saw
UNMATCHED IN ACCURACY,
SPEED, CLEANLINESS, & ENERGY EFFICIENCY

SMART
CUT™ 1004 Diamond Cut Off Saw
(327kb)
SMART
CUT™ 1004 Diamond Cut off Saw is a perfect Laboratory or Industry Saw
for cutting a large variety of round and irregular shape materials /
specimens (such as tubing & rods). Specifically
designed for use with a large variety of thinner kef diamond &
abrasive cut off blades. SMART
CUT™ 1004 is frequently used for cutting ferrous and
nonferrous metals, ceramics, metal matrix composites, thermal spray
coating, polymers, coal, glass, cermets, minerals, glass tubing &
many other materials.
SMART
CUT™
1004 bridges the gap between precision
sectioning saws and larger cut off machines. This precision diamond cut
off saw will accommodate most materials & samples while reducing set
up and cutting time. Large range of
Ultra Thin
& High Precision diamond cut off blades from .016" Thick &
up are
available for cutting small parts that would otherwise be consumed by
thicker blades.
The overhead
design puts operator, in the best position to see and make accurate,
precision cuts. Rigid machine never moves,
each cut is consistently
straight and square. Template design outlined with aluminum or other
type marker can be cut accurately right on the line. High torque 1/4hp motor makes cutting fast and smooth.
Adjustable pivot hinge eliminates all looseness and play for precision
alignment. It's
straight forward design allows the operator to concentrate on sectioning
samples, not operating the machine. It's
large versatility, and very affordable price makes it a must have for
any Manufacturing or R & D facility.
Made
in U.S.A.
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Precision
Diamond Saw Guide:
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Affordable,
heavy duty manual diamond / abrasive cut off provides excellent
cuts quickly and consistently. Even on hardest materials.
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Minimizes
cutting time while maximizing specimen capacity of up to 3.75 (95mm)
diameter.
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Compact
tabletop design fits most laboratory tables.
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Accepts
up to 10" (254mm)
diamond cut off or abrasive blades and 2.5 (64mm)
flange
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Powerful
¼ HP motor for sectioning various types and
sizes of materials, tubes, rods & metallographic samples.
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Heavy-duty
cast aluminum base provides strong rigidity
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Large
13" x12" work table, to accommodate large & unconventional
material types and shapes. Lifts off for cleaning.
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3
Quart Capacity Coolant Tank. Lifts out, making cleaning fast & easy.
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Recalculates
coolant with Submersible Pump included with each saw.
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Smooth-Quiet
Polyflex belt drive allows for fast and quiet cutting operation with
minimum vibration.
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Large
Coolant Capacity / Optional overhead lamp provides
strong illumination of cutting zone.
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Splash
shield at both front and back part of the saw
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Energy
Efficient - uses minimum amount of electricity
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FEATURES:
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Solid
Rigid Construction. No twist, stays in alignment
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Large
cast aluminum table. Lifts off for easy cleaning
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Sturdy
cast aluminum arm, counterbalanced, swings easily
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Rigid
frame holds precision alignment, and maintains accuracy
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Submersible
puma with "Y" coolant system directs coolant to
cutting zone. Flexible plastic tubing carries coolant to
cutting zone at both sides of blade.
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Sturdy
aluminum casting. Rigid, baked enamel finish for easy
cleaning.
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High
Precision dual bearing 5/8" arbor. Accepts up to an
8" Precision Diamond Cut off blade. Operating in 3,000
to 3,500 RPM range needed for fast and precision
cutting/sectioning of advanced materials.
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Belt
Guard for Safety
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Material
never moves. SMART CUT 1004 minimizes secondary material preparation
steps. Grinding, Lapping, and Polishing of material is
almost eliminated and minimized.
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SMART CUT 1004 Accessories

Rip
Fence Attachment & Lamp Overhead
Rip
fence attachment allows the user to maintain accurate and consistent
material cutting dimensions. Lamp overhead accessory provides a
stream of bright light onto the cutting area.
Vise
Vise
/ Fence attachment & assembly allows large and irregular
shape materials/samples to be positioned and cut fast &
accurately with ease.
Submersible
Pump

Oil
filled, for use with oil or water soluble coolants. Allows coolant to
recalculate. Pump is easily lifted out for cleaning.
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Technical
Information
Operation: Manual
Chop Cutting (swing arm concept)
Motor Power: ¼
Blade Size
and Speeds:
10″ (254mm)
& 8" (200mm) Blades
3,000 to 3,500 RPM
Blade Types:
Diamond Cut off Wheels, Abrasive Cut off Wheels
Working Table: 13"
x 12"
Shipping Weight:
40 lbs

Made
in U.S.A.
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INDUSTRIES USED
IN:
Composites
Glass
Quartz
Medical Devices
Metallography
Photonics / Optics
Semiconductor
Many Others
Ferrous & Non-Ferrous Metals:
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Plain Carbon Steels
Electronic Packages
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Stainless Steels
Plastics
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Tool Steels Fasteners
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Aluminum Refractories
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Copper Base Alloys
Integrated Circuits
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Magnesium Thermal Spray
Coatings
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Titanium Metal Matrix
Composites
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Biomedical Wafers
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PCB.s Ceramics
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Petrographic
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MANY OTHERS
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FREE
Diamond Wafering Blade
8" x .032" Sintered
(Metal Bond) or HYBRID Bond
with 7mm Diamond Height.
Designed to fit your particular Material / Application
Sintered Diamond Wafering Blades (889kb)
Hybrid Bond Diamond Wafering Blades (881kb)
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Advantages:
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Minimal
Blade Load / Very Simple to Use & Learn to Operate
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Largest
surface work area in its class. Allowing
large lengths & unconventional material geometries to be
sectioned with ease
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Excellent
solution for all types of tubes, rods & irregular shape
materials
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Best
performance & price per cut
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Can
withstand more exploitation that conventional precision sectioning
saws
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Universal
Application (may be used in wide variety of applications)
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Improve
Cutting/Sectioning Speed. Section most ultra hard materials in
seconds
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Minimize
Material Structure Deformation (Preserve Material Micro-structure)
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Improve
Surface Finish Quality & minimize burrs on edges
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Reduce
Material Loss
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Perfect
for Manufacturing and R & D Organizations on a Budget
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Call (661)
257-2288 for price quote
Variable Speed Precision
Grinding / Polishing Machine
SMART
CUT LP (397kb)
Perfect companion to
SMART CUT™ 1004 Precision Sectioning Saw
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SMART
CUT™ Precision Diamond Sectioning have been successfully implemented
and proven in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost. With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive. |
SMART
CUT™ Precision Diamond Sectioning Saws have been successfully
prove and implemented in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost. With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive.
Fully
automatic Precision Sawing machines usually cost several thousand and even tens
thousands of dollars. Yet, most advanced material facilities very rarely require
the functionality of high cost, automatic sectioning saws. SMART
CUT™ series of Precision Diamond Saws have been designed to provide
the material researcher or engineer the same capabilities they would expect from
high cost automatic sectioning saws, at literally small fraction of the price. Start
Saving Money Today!
We
recognize that the Diamond Wafering / Sectioning Blade by itself is
perhaps the most important factor in your sectioning / precision diamond sawing
operation. The diamonds impregnated inside the bond matrix of the
wafering blade, are what actually participate in cutting action. No matter how
precision or well made your wafering saw. You will not be able to obtain the
material surface finish, and precision tolerances you need, if the blade you are
using is not right for your application.
UKAM
Industrial Superhard Tools proprietary blade chemistry, precision manufacturing
methods, modern quality control methods, allow us to control and regulate the
dozens of variables that affect blade life, quality of cut, surface finish.
Reducing and often eliminating additional steps often required after sectioning.
All blades are manufactured and available from inventory to fit your specific
material, application, and surface finish requirements. We will work with
you to determine your needs, and develop the right bond formulation,
concentration, and grit sizes. SMART
CUT™ Precision Diamond Wafering
Blades are designed and specially selected to provide maximum possible blade
life, for your desired cut quality and speed. |
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UKAM
Industrial Superhard Tools is one of the Leading Diamond Wafering Blade
Manufacturers, with one of the Largest
Inventory of Precision Diamond Wafering Blades in the U.S. Over
4,000 diamond wafering blades in stock, available in
different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh
sizes, and bond hardness's.
You are sure to find the Right Diamond Wafering Blade for your application in stock and ready for same day delivery. If you are
not using these blades, you are paying too much.
What
you will save on the cost of consumables and Diamond Wafering Blades will more
than pay for the saw in short period of time.
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