SMART CUT® 6035 diamond wire saw with advanced digital control offers the precise performance and durability essential for today’s leading laboratories and research institutions. Engineered with a three-dimensional digital control system, this saw is user-friendly and designed to deliver precision cutting at a highly competitive price point. Optimized for intricate cutting, dicing, and slicing of materials up to 50 mm in thickness, the SMART CUT® 6035 is ideal for handling fragile materials, such as delicate crystals, ceramic samples, and TEM or IC samples, ensuring exceptionally thin sections with minimal surface modification.
SMART CUT® 6035 is designed to support a wide range of cutting requirements, making it suitable for material research, TEM sample preparation, and IC failure analysis. The saw allows precise control over feed speeds, adjustable between 0.01 mm/min to 20 mm/min, enabling versatility for diverse material hardness and thickness. Both X and Y axes are digitally controlled via an intuitive touch panel, providing seamless, automated positioning and maximizing operational precision. Additionally, the saw includes a built-in water recirculating pump to cool the diamond wire during operation, ensuring smoother cuts and prolonging the wire’s lifespan.
The saw’s heavy-duty aluminum alloy frame ensures durability and stability, while transparent protective panels prevent coolant splashing, enhancing safety during operation. The cutting mechanism employs a single swinging wire with an adjustable length ranging from 5 to 15 meters, which allows for reuse of broken wire sections, contributing to cost-efficiency. The sample stage offers 360° horizontal rotation and ±10° tilting, enabling flexible sample orientation for precise cutting and complex sample geometries. With a positioning accuracy of ±0.01 mm, users can confidently achieve highly detailed cuts.
For enhanced performance on brittle crystals, an optional 0.22 mm diamond wire can be ordered, which requires a reduced feed rate due to its delicate nature. For improved cooling and extended wire life, SMART CUT® Coolant is recommended. Users may also opt for a Fiber Optic Y-shape Dual Light Microscope Illuminator for enhanced lighting where necessary.
General | Designed for Bench top laboratory equipment |
Stage travel | Z axis: 50mm, automatically controlled by digital panel |
Sample stage | Two dimension sample stage built in: 360°degree horizontal rotating and ±10° tilting |
Traveling position accuracy | ±0.01mm |
Controller & Touch Screen | The saw wire moves along the Z-axis to implement cutting according to user defined program which specifying the cutting length, feed speed, back, speed, and spooler spinning speed. The feed speed is able to be set from 0.01mm/min to 20mm/min. |
Diamond wire | ≤15 meters used for each installation |
Wire traveling speed | 0-1.5m/s adjustable |
Cutting Depth & Thickness | Max: 50mm in diameter or square |
Water Pump | A small water recirculating pump is included for cooling diamond wire during cutting |
Power | 110 – 240V AC 50/60Hz, for universal power. 200W Max. |
Product dimensions | Saw: 414mm(L) × 500mm(W) × 750mm(H) |
Warranty | One year limited with lifetime support, not including cutting wire |
Certificate | CE certified |
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SMART CUT® Diamond Wire is available in loops and spools multiple configurations to meet different cutting requirements and fit almost any type of wire saw. Fine wires are used for semiconductor wafers, sapphire, and optics where precision and surface quality are critical. Medium wires are suited for solar wafers, glass, and ceramics, providing a balance of efficiency and finish. Larger wires are designed for stone, silicon ingots, and composites where durability and throughput are essential. Core materials include steel, stainless steel, tungsten, molybdenum, and specialty alloys such as NiTi, offering options for strength, flexibility, and corrosion resistance. Bond types include electroplated, resin bond, multi-layer, spiral, continuous, and segmented, allowing users to choose the best combination of cutting speed, tool life, and surface finish for their application.
Proper testing procedures and methodologies must be set up and used to obtain accurate as well as repeatable testing results. This article will discuss several simple procedures which have been used under actual field conditions, verifying their feasibility for testing diamond cut off wheels.
Diamond & CBN Wafering Blade Case Studies This study evaluates the cutting performance of SMART CUT® Diamond & CBN Wafering Blades compared to Conventional Wafering Blades under identical test conditions. The objective was to measure differences in cutting speed, surface finish, dimensional accuracy, and blade durability when processing a range of materials commonly used in metallography, materials research, and precision sectioning.
Diamond wafering blades are designed for sectioning a large variety of materials and sample types. In order to identify the best diamond wafering blade for your specific material/application, we have implemented a grading system that spans diamond mesh/particle sizes from 5 (the finest) to 30 (the coarsest). This scale helps users select the appropriate blade for their specific sectioning requirements. A blade designated as number 10, for instance, will feature larger diamond particles than one rated at No. 5; however, the increase in particle size is not directly proportional, meaning they are not simply twice as large. Furthermore, we have provided cross-references to Buehler, Struers, and Leco part numbers, allowing you to easily find the equivalent diamond or CBN wafering blade for your needs.
All you need to know about wafering blades (understanding variables & specifications) This guide is designed to help you navigate the various variables and possibilities associated with diamond wafering blades, crucial for precision sectioning and sample preparation. By gaining a deeper understanding of these variables and principles, you will be better equipped to identify which factors are most relevant to your specific metallography or sample preparation needs. This knowledge will enable you to make informed decisions about blade selection, ensuring optimal results and efficiency in your cutting operations.
Introduction In the realm of precision cutting, the SMART CUT® 6005 Low Speed Diamond Saw stands out for its capability to handle a variety of materials with high accuracy. To better understand its performance and optimize its usage, a detailed study was conducted using sapphire material. This study aims to provide valuable insights into the operational parameters of the saw, such as wheel diameter, load, wheel speed, and arm position, and their effects on cutting time. The findings will be incorporated into user manuals to enhance consumer knowledge and usage efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency. In a previous article we discussed the main top 5 Key metrics include surface finish, blade life, cost, and consistency.
Diamond and CBN cutting blades are available in a myriad of specifications, with virtually limitless options. The industry is saturated with numerous manufacturers, each professing to offer the optimal solution. However, in reality, only a select few possess the requisite expertise and experience necessary to fabricate blades that not only ensure optimal performance for each client but also deliver the most advantageous return on investment and the lowest total cost of ownership.
Choosing the right blade diamond or cbn blade can significantly impact efficiency, cost, and quality. However, this is not simple and clear cut process. Selecting the optimal blade involves navigating a complex landscape of trade-offs, where factors such as cutting speed, surface finish, blade longevity, and cost must be carefully balanced. This article explores the critical performance trade-offs associated with diamond and CBN blades, providing insights to help you make informed decisions that align with your specific cutting requirements and operational goals. Understanding these trade-offs is essential for optimizing your processes, enhancing productivity, and achieving superior results in your cutting applications.
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