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SMART CUT® 2005 GEO
SMART CUT® 2005 GEO works as a platform for both cutting and grinding of samples with water cooling system.
Two different areas for Cutting and Grinding in the same machine give additional advantage of using a compact system for both processes instead of going for two different machines. Base and Cover corrosion proof Stainless-Steel construction.
Measurable manual X Movement system (Cross Movement for Cutting area) Built in Micrometer with Digital Readout system comes with the basic machine to measure the Grinding thickness of the sample.
SMART CUT® Thin GEO is a Table Top Cutting cum Grinding Machine. Used in areas of application where advanced Thin Section Preparatory method is required
Thin section preparation requires highly advanced preparatory equipment. Thin Geo works as a platform for both Cutting and Grinding of samples up to 30 microns or less.
Description
SPECIFICATIONS
ADVANTAGES
INDUSTRIES USED IN
FAQ
OPERATING MANUALS
ACCESSORIES
Description
Two different areas for Cutting and Grinding in the same machine give additional advantage of using a compact system for both processes instead of going for two different machines. Thin Geo can accommodate Diamond cutting wheels of different diameter from 6″ to 10″. The Cup grinding wheel diameter can vary from 6″ to 8″
A Vacuum chuck with a Vacuum Pump is provided with the machine to hold different sizes of glass slides. These glass slides are held onto the chucks and moved across for Cutting and Grinding.
Built in Micrometer with Digital Readout system comes with the basic machine to measure the Grinding thickness of the sample. These Glass Slides requires uniform thickness and thus Built in Micrometer ensures extreme precision. Thickness can be Varied with the Digital Micrometer as per the user requirements.
SPECIFICATIONS
SMART CUT GEO is a Table Top Cutting cum Grinding Machine Used in areas of application where advanced Thin Section Preparatory method is required
- Wheel Size: 8″ (204), 10″ (254 mm)
- Wheel type: Diamond cutoff wheel
- Cutting Capacity: Up to 60 mm
- Grinding Thickness: Upto 30 Microns
- Cutting Action: Y Movement Manual (Longitudinal)
- Motor: 1 Hp (.75 Kw) 3 Phase
- Bet Size: 150 x 170 mm with 8 mm T slot
- Variable Speed: 100-3000 RPM
- Wheel Mounting Shaft OD: 31.75mm
- Dimensions: 24 +16 X 24 X 18 Inc (LXWXH)
- Weight: 385 Lbs (175 kg)
- Colour: Enclosures Glaze Grey 615 Base RAL 7021
ADVANTAGES
- 1 HP Motor, Single Phase
- Diamond Cutting Wheel Diameter 8″ / 10″
- Diamond Cup Grinding Wheel Diameter 6″ / 8″
- Specimen Holder with Vacuum Chuck for different sizes of Glass Slides
- Built in Micrometer with Digital Readout
- Door safety limit switch
- Emergency Stopper
- Recirculation water/Coolant Tank with 50 liters capacity provided with filter
- X and Y Movement for cutting side
- Auto cutting “y” axis (Optional)
INDUSTRIES USED IN


INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor

Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
OPERATING MANUALS
Download Operating Manuals
ACCESSORIES
Features:
- Dual Functionality: Combines both cutting and grinding capabilities in a single machine, allowing users to perform both tasks without the need for separate machines.
- Corrosion-Proof Construction: Built with a stainless-steel base and cover for durability and resistance to corrosion.
- Precise Cutting and Grinding: Accommodates diamond cutting wheels from 6″ to 10″ and cup grinding wheels from 6″ to 8″, offering flexibility for various applications.
- Manual X Movement System: Features a measurable manual X movement system (longitudinal) for precise cutting, with a built-in micrometer and digital readout to measure grinding thickness accurately.
- Thin Section Preparation: Ideal for preparing thin sections of materials, with the ability to grind to thicknesses as fine as 30 microns or less.
- Vacuum Chuck with Pump: Includes a vacuum chuck and pump to securely hold glass slides of various sizes for cutting and grinding.
- Grinding Thickness Control: The built-in micrometer ensures precise thickness control of the sample, essential for uniform thickness across glass slides.
- Versatile Wheel Sizes: Accepts 8″ to 10″ diamond cutoff wheels for cutting and 6″ to 8″ cup grinding wheels for grinding tasks.
- Variable Speed: The motor runs at variable speeds from 100 to 3,000 RPM, allowing customization of the cutting and grinding speed based on material and application.
- Cutting Capacity: Capable of cutting materials up to 60 mm in diameter.
- 1 HP Motor: The machine is powered by a 1 HP (0.75 kW) 3-phase motor, providing sufficient power for efficient cutting and grinding.
- Compact Design: The machine's compact size (24" x 16" x 24") makes it suitable for table-top use in laboratories or small workspaces.
- Cooling System: Comes with a choice of SMART CUT™ Water Soluble Coolant or Mineral Oil to reduce thermal stress, improve cut quality, and extend blade & cup wheel life.
- Precision Grinding: Achieves precise grinding thicknesses with the micrometer's digital readout system, ensuring high-quality, thin samples.
- Easy Maintenance: Designed for easy maintenance with an external recirculating tank for water cooling, making it simple to keep the machine in optimal condition.
- Custom Blade & Cup Wheel Options: Free diamond wafering blade & cup wheel included with purchase, with a wide selection of available specifications for various applications.

Cutting

Grinding

Control Panel

Measurable Manual X Movement System

Built in Micrometer

Grinding
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.





LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
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Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com

UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
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