SMART CUT® 1035

Precision Diamond / Abrasive Cut off Saw

SMART CUT® 1035 is a robust floor model cutting machine designed for metallographic sectioning of metals, ceramics, and mineral samples. With a cutting capacity of up to 60 mm for standard steels, it delivers precise and reliable performance in various industrial applications. The machine features a corrosion-resistant cutting chamber, ensuring a long product lifespan, and a cutting action that utilizes a “Z” movement for both automatic and manual modes, providing enhanced flexibility.

Equipped with an ergonomic cutting handle and an easy-flow cutting chamber with a special floor coating, SMART CUT® 1035 ensures smooth operation and minimal disruption. It also boasts splash-proof, corrosion-resistant construction and a see-through hood for added safety and visibility during operation. 

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Features:

  • icons8-ok-208 Precise and reliable performance for metallographic sectioning of metals, ceramics, and mineral samples.
  • icons8-ok-208 Corrosion-resistant cutting chamber ensures long product lifespan.
  • icons8-ok-208 Z movement cutting action for both automatic and manual modes, offering enhanced flexibility.
  • icons8-ok-208 Ergonomic cutting handle for improved user comfort during operation.
  • icons8-ok-208 Easy-flow cutting chamber with a special floor coating for smooth operation and minimal disruption.
  • icons8-ok-208 Splash-proof, corrosion-resistant construction with a see-through hood for added safety and visibility.
  • icons8-ok-208 Two water jets provide optimal cooling for the cutting process.
  • icons8-ok-208 Movable recirculation coolant tank with a 50-liter capacity ensures consistent cooling performance.
  • icons8-ok-208 3.7" graphical touch screen PLC for easy control with cycle start, stop functions, and preset programs.
  • icons8-ok-208 Emergency stop button for added safety during operation.
  • icons8-ok-208 Door limit switch locks during operation for increased safety.
  • icons8-ok-208 External coolant recirculation system with a large drain and a 0.18KW coolant pump.
  • icons8-ok-208 Left-side vent allows for longer jobs with added flexibility.
  • icons8-ok-208 Washing jet for convenient cleaning of the cutting area after each operation.
  • icons8-ok-208 3.5 HP three-phase motor for powerful and efficient performance.
  • icons8-ok-208 Wheel speed of 3400 RPM for fast and consistent cutting.
  • icons8-ok-208 Cutting bed with two 12 mm T slots for secure workpiece positioning.
  • icons8-ok-208 Durable design with a weight of 440 lbs (200 kg), ensuring stability during operation.
  • icons8-ok-208 Versatile power supply options: 220V-230V, 3-phase, 60 Hz or optional 480V configuration.
  • icons8-ok-208 Glaze grey color (RAL 7021 base) finish for a sleek and professional appearance.
  • icons8-ok-208 Highly customizable operation with both automatic and manual modes for diverse cutting requirements.
  • icons8-ok-208 Compact and space-efficient floor model that fits into a variety of industrial workspaces.
  • icons8-ok-208 Low maintenance design with easy access to key components for cleaning and upkeep.
  • icons8-ok-208 Enhanced safety features including a door limit switch and emergency stop button to prevent accidents during operation.
  • icons8-ok-208 Optimal cooling efficiency provided by dual water jets and recirculation coolant system, ensuring longer tool life and better cut quality.
  • icons8-ok-208 Large coolant tank capacity of 50 liters, reducing the need for frequent refilling and improving operational efficiency.
  • icons8-ok-208 Superior blade performance due to consistent cooling, preventing overheating during long or demanding cutting jobs.
  • icons8-ok-208 Sleek, professional finish with glaze grey (RAL 7021 base), maintaining an aesthetically pleasing look in the workplace.
  • icons8-ok-208 Easy-to-use graphical touch screen interface with intuitive controls, simplifying setup and operation.
  • icons8-ok-208 Versatile cutting capacity with the ability to handle a wide range of materials, including metals, ceramics, and minerals.
  • icons8-ok-208 Built-in water jets and washing jet that clean the cutting area after operation, ensuring cleanliness and accuracy for each new sectioning task.
  • icons8-ok-208 Highly efficient wheel speed of 3400 RPM, providing precise cutting results for both thin and thick materials.
  • icons8-ok-208 Durable and heavy-duty build ensures consistent performance in demanding environments, even under heavy use.
  • icons8-ok-208 Clear visibility during operation through the see-through hood, allowing for better monitoring of the cutting process.

Key Features

PLC with Graphical Touch Screen

3.7″ PLC with advance graphical touch screen display , cycle start, cycle stop, Pre set programme

SMART CUT® 1035

Door limit switch

Door will be locked, while cutting operation takes place

SMART CUT® 1035

Left side Vent (Opening)

Small opening in the side wall for long jobs

SMART CUT® 1035

Cut off wheel coolant system

SMART CUT® 1035

Easy flow cutting chamber

SMART CUT® 1035

Washing jet

To clean the Entire cutting area after cutting operation

SMART CUT® 1035

Ergonomic Cutting Handle

SMART CUT® 1035

Coolant tank

External movable recirculation coolant tank with 50 ltrs capacity

SMART CUT® 1035

SMART CUT® Coolants

Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion

LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

THE RIGHT DRESSING STICK FOR YOUR APPLICATION

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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