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SMART CUT® 1030 is a robust and versatile cutting machine designed for high-precision and heavy-duty cutting operations. This machine features a cutting capacity of up to 130 mm in diameter and is powered by a robust 10 HP, three-phase motor. Equipped with a 16-inch (400mm) diameter cut-off wheel, it ensures efficient and precise cuts.
Structurally, the SMART CUT® 1030 is designed with integral construction, enhancing its stability and durability. The machine dimensions are 1040mm in length, 1600mm in depth, and 1800mm in height, featuring a large table size of 254 mm x 355 mm with two slots, each equipped with a 12 mm T-slot for secure component placement.
Key features include a sliding door with a left side vent, allowing the processing of longer components. It incorporates a powerful LED light within the cutting chamber, providing excellent illumination to ensure visibility during the cutting process. A washing jet is installed to clean the entire cutting area after each operation, maintaining cleanliness and operational efficiency.
Optional enhancements such as a magnetic separator help filter coolant sludge, returning clean coolant to the recirculation tank. A door safety interlock adds an additional layer of safety, preventing the door from being opened during cutting operations. The machine also features a laser line marking system to precisely indicate the cutting area before operations commence.
Further operational features include an auto wash system, which allows for setting a required cleaning time post-operation, thus saving operator time. The fume digester recirculates fumes into the coolant, enhancing visibility and reducing health hazards. The X-movement feature facilitates moving the specimen to achieve precise parallel cuts.
For speed control, the machine offers a variable speed system allowing adjustments from 1000 to 3000 RPM, catering to different cutting needs. Safety during maintenance is ensured through a Loto Switch & Tag Out system, preventing accidental machine start-ups. Additionally, a phase monitoring system is included to protect the motor from overheating in the event of a phase failure.
Accessories include a Koppel fixture for secure work holding, with the option of designing special fixtures tailored to specific components. The base swivels to accommodate various cutting angles, enhancing the machine’s flexibility and capability to handle diverse cutting tasks. This machine is a reliable choice for laboratories and industrial environments where precision and safety are is important.
Automatic large plus heavy-duty cutting machine with integral construction. Standard Y automation. Plus cutting for burn free cutting. Preset parameters for consistency.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
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Advance graphical touch screen display with pre set programming and data storage upto 25 programmes
Side opening for longer components
Powerful LED light in cutting chamber for clear illumination of Cutting process
To clean the Entire cutting area after cutting operation
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
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