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SECTIONING
& WAFERING SAWS
SMART
CUT™ 6001
SMART CUT™ 6001
(840kb)
Fast
& Precision sectioning of printed circuit boards, ceramic
substrates, electronic packages, and many other materials. Providing
equal Precision, Productivity and
Versatility as High Cost Fully
Automatic Diamond Wafering Saws, at affordable price. Perfect
for Production and R & D facilities on a Budget.
Compare to any other low or high speed brand name Sectioning / Wafering
Saw. SMART CUT 6001
is able to withstand more exploitation, requires less
maintenance, and much easier to use. No complex programs or controls to
learn or restrict your sectioning operation. Coolant is
stored below and applied to sample by rotating the blade. Saw table has
a large working area
measuring 15" x 9".
The durable housing is made from unbreakable cross-linked polyethylene which
cannot rust. Housing and all plastic parts are guaranteed for life. This
unit is equipped with a heavy duty direct drive permanent magnet 1/4 Hp
motor with sealed ball bearing.
RPM's range from 400 to 3,400.
Allowing the user to adjust RPM's to better fit sample/material being
cut. Motor is designed to insure that selected speed remains
constant at any load. Sectioning is done in closed environment by utilizing
Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned
unattended (without operator presence). Most samples/materials to be sectioned in just few seconds/minutes,
with minimum material structure deformation. It's
straight forward design allows the operator to concentrate on sectioning
samples, not operating the machine. Made
in U.S.A.
FOR
ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS
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Best Performance
Precision
Sectioning Saw
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Variable
Speed: 400 to 3,400 RPM.
Section most hard to machine materials in seconds, with no material
deformation, & preserving material true micro structure.
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Removable
Cutting Table for easy coolant & blade changes
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Adjustable
blade guard accepts 4", 5", and 6" Blades
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More
Larger Working area 15" x 9" for oversize samples.
Perfect for oversize samples.
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More
Powerful 1/4 Hp motor
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Unbreakable cross-linked polyethylene prevents corrosion
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Minimal
Blade Load
/ Very Easy to use
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Universal
Application /
Less
Maintenance
SMART
CUT™ 6001
Technical Information:
Cutting Action:
Linear blade feeds into work
piece. Material is slowly feed into the rotating blade.
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Motor: 1/4
HP
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RPM's 400
to 3,000 RPM
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Blade
Range: 4", 5", and 6" Outside Diameter
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Maximum
Material Cutting Depth: 2" (50.8mm)
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Arbor:
1/2" or 5/8"
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Fluid
Capacity: 1/4
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Dimensions:
18" x 18" x 12"
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Shipping
Weight: 20 lb
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High
Precision & Low Cost Manual Sectioning of a wide
variety of materials, such as: PCB Boards, Copper Lead Frames,
Silicon Wafers, Optical Glass, Ferrite Chunks, and many other
materials. |
Precision
saw combined with longer sample sectioning capability. Can be
used for highest precision applications and for general low
deformation, low kerf loss sectioning. SMART CUT™ 6001 has
largest work surface area than any other saw in its class.
Designed to accommodate oversize samples. |
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The carriage advances slowly to feed material evenly into
the blade. Easily installed by bolting into place. Material
Samples can be accurately position in vise. Vise can be easily
adjusted to accommodate large variety of material thickness,
shapes, and configurations. |
Coolant is stored below and applied to
material / sample by rotating the blade.
It's
straight forward design allows the operator to concentrate on
sectioning samples, not operating the machine. |
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SMART
CUT 6001 Sectioning Saw Complete with Vice Assembly & Weight Gravity Feed
& Plexiglas Cover.
table may easily be removed, cleaned and adjusted.
Blade guard may be adjusted and raised to accommodate larger
samples and better fit any particular diamond wafering blade.
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Features:
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Variable
Speed: from 400 to 3,400 RPM
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Removable
Cutting Table for easy coolant & blade changes
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Adjustable
blade guard accepts 4", 5", and 6" Blades
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More Larger
Working area 15" x 9" for oversize samples.
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More
Powerful 1/4 Hp motor
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Unbreakable
cross-linked polyethylene prevents corrosion.
Gravity Weight Feed
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SMART CUT 6001 Accessories
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Rip Fence Attachment
SMART CUT 6001 Adjustable table rip fence
provides repeatable, guided sectioning of all types of materials.
Plexiglas Cover Unbreakable
Plexiglas Cover for SMART CUT 6001 is designed to keep cutting area
fully enclosed. Diamond
Wheel Stiffeners Designed
to increase size of SMART CUT 6001 flanges for sectioning with greater
accuracy. Made from high speed steel, precision ground & polished. |
SMART
CUT 6001 sectioning saw with stainless steel table option
Allows
samples/material to be sectioned unattended (without operator presence).
Gravity weight feed propels material / sample firmly positioned in vice
assembly into rotating blade. Weight can be adjusted depending on
material diameter, hardness, & density.
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INDUSTRIES USED
IN:
Composites
Glass
Quartz
Medical Devices
Metallography
Photonics / Optics
Semiconductor
Many Others
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Vice Assembly
The
Vise Assembly is an adjustable guide that allow for accurate
precision cuts. Wing nuts are tightened to clamp the work piece securely
in place. The carriage advances slowly to feed material evenly into the
blade. Easily installed by bolting into place.
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SMART CUT™
6001 shown above with stainless steel table option
FREE
Diamond Wafering
Blade 6" x .020"
Sintered (metal bond) with 7mm Diamond Height
How
to select the Right Diamond Wafering Blade for your application
>>>
Any
Mesh Size or Diamond Concentration. We will work with you to
determine your needs, and recommend the right parameters for your
specific material/application. |
Advantages:
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Minimal
Blade Load / Very Easy to Use & Operate
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Largest
surface work area available in its class
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Best
performance & price per cut
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Universal
Application / Adjusts to fit almost any application
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Can
withstand more exploitation that conventional precision sectioning
saws
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Improve
Cutting / Sectioning Speed
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Minimize
Material Structure Deformation
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Improve
Surface Finish Quality / Minimize burrs on edges
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Reduce
Material Loss
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Perfect
for Organizations on a Budget
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SMART CUT™ Synthetic
Water Soluble Coolant Stream
of SMART CUT™ coolant added to deionized (DI)
water reduces material thermal stress, edge
damage, &
internal
cracking, assuring long-term
integrity of material
being cut.
Since SMART CUT™ KOOL is
a coolant and
lubricant, both the diamond blade
and material benefit. Find
out more >>>
Variable Speed Precision
Grinding / Polishing Machine
SMART
CUT LP (397kb)
Perfect companion to
SMART CUT™ 6001 Precision Sectioning Saw
BUY
BOTH & SAVE
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SMART
CUT™ Precision Diamond Sectioning have been successfully implemented
and proven in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost. |
With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive.
Fully
automatic Precision Sawing machines usually cost
thousands of dollars. Yet, most advanced material facilities very rarely require
the functionality of high cost, automatic sectioning saws. SMART
CUT™ series of Precision Diamond Saws have been designed to provide
the material researcher or engineer the same capabilities they would expect from
high cost automatic sectioning saws, at fraction of the price. Start
Saving Money Today!
We
recognize that the Diamond Wafering / Sectioning Blade by itself is
perhaps the most important factor in your sectioning / precision diamond sawing
operation. The diamonds impregnated inside the bond matrix of the
wafering blade, are what actually participate in cutting action. No matter how
precision or well made your wafering saw. You will not be able to obtain the
material surface finish, and precision tolerances you need, if the blade you are
using is not right for your application. UKAM Industrial Superhard Tools
proprietary blade chemistry, precision manufacturing methods, modern quality
control methods, allow us to control and regulate the dozens of variables that
affect blade life, quality of cut, surface finish. Reducing and often
eliminating additional steps often required after sectioning. All blades are
manufactured and available from inventory to fit your specific material,
application, and surface finish requirements. We will work with you to
determine your needs, and develop the right bond formulation, concentration, and
grit sizes.
UKAM
Industrial Superhard Tools is one of the Leading Diamond Wafering Blade
Manufacturers, with one of the Largest
Inventory of Precision Diamond Wafering Blades in the U.S. With
over 4,000 diamond wafering blades in stock, available in
different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh
sizes, and bond hardness's.
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You are sure to find
the Right Diamond Wafering Blade for your
application in stock
and ready for same day delivery. If you are not using these blades,
you are paying too much.
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What
you will save on the cost of consumables and Diamond Wafering Blades will more
than pay for the saw in short period of time.
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