SMART CUT® 7005 is Designed for high-performance and precision, our Tube & Rod Cutting Machine is the ultimate solution for industries demanding exact cuts and efficient material handling. This machine is engineered to slice through large variety of tube and rod rod materials such as: carbide and high-speed steel rods, ceramic, glass, composites, and many others with high degree of accuracy and speed, making it an indispensable tool for manufacturers in aerospace, automotive, metal fabrication, and tool-making sectors.
SMART CUT® 7005 is Floor Model machine designed for robust engineering for professional and high-volume industrial applications. Constructed from rust-proof steel with a corrosion-resistant cutting chamber, this machine is designed for longevity and reliability in demanding environments. It features a sliding door for ease of access and a manual cutting action for the ‘Z’ movement, controlled by a sturdy handle.
This model is equipped with a powerful 3 HP (2.2 kW) motor that operates on a three-phase connection, delivering a spindle speed of 2800 rpm. It accepts a spindle diameter of 31.75mm, with an optional 25.4mm, and utilizes diamond wheels of 8 inches (200 mm) or 10 inches (250 mm) in diameter. The machine’s advanced control system includes an intuitive user interface with straightforward controls that enhance operational efficiency.
The cutting chamber is designed for easy flow and includes a special floor coating, complemented by a splash-proof, corrosion-resistant see-through hood. It features a work-holding V-block with a brass insert and pneumatic clamping with an adjustable pressure system. A manual adjustable measurement stopper system accommodates carbide rods from 20 mm to 300 mm in length.
Cooling is efficiently managed by two high-flow coolant systems dedicated to the cutting zone and additional coolant jets for the cut-off wheel. The inbuilt movable recirculation coolant tank has a 50-liter capacity and features a two-stage filtration system with 100 and 50-micron filter bags. A manual wash cleaning attachment with a hanging hook and a powerful LED light ensures the work area is well-illuminated for precision tasks.
The machine operates on a standard voltage of 415V/50Hz (R+Y+B+N+E) with an optional setting of 220V/60Hz/3 Phase (R+Y+B+PE). Its dimensions are 800mm x 850mm x 1400mm (LxDxH), and it weighs approximately 220 kg. The enclosure is painted in RAL 7040, while the base and stand are in RAL 7016, aligning with CE compliance for safety systems.
Designed for adaptability in production levels, optional accessories include a variable speed system allowing adjustments between 1000 and 3000 RPM, an electronic braking system for enhanced safety, an automatic wash system to save cleaning time, a fume digester for water-based coolant oils, and a fire suppression system.
SMART CUT® 7005 is an affordable precision cutting machine for manufacturing facilities that require robust solution for cutting variety rod & tube materials on a budget.
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Ferrous & Non-Ferrous Metals:
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Proper testing procedures and methodologies must be set up and used to obtain accurate as well as repeatable testing results. This article will discuss several simple procedures which have been used under actual field conditions, verifying their feasibility for testing diamond cut off wheels.
Diamond & CBN Wafering Blade Case Studies This study evaluates the cutting performance of SMART CUT® Diamond & CBN Wafering Blades compared to Conventional Wafering Blades under identical test conditions. The objective was to measure differences in cutting speed, surface finish, dimensional accuracy, and blade durability when processing a range of materials commonly used in metallography, materials research, and precision sectioning.
Diamond wafering blades are designed for sectioning a large variety of materials and sample types. In order to identify the best diamond wafering blade for your specific material/application, we have implemented a grading system that spans diamond mesh/particle sizes from 5 (the finest) to 30 (the coarsest). This scale helps users select the appropriate blade for their specific sectioning requirements. A blade designated as number 10, for instance, will feature larger diamond particles than one rated at No. 5; however, the increase in particle size is not directly proportional, meaning they are not simply twice as large. Furthermore, we have provided cross-references to Buehler, Struers, and Leco part numbers, allowing you to easily find the equivalent diamond or CBN wafering blade for your needs.
All you need to know about wafering blades (understanding variables & specifications) This guide is designed to help you navigate the various variables and possibilities associated with diamond wafering blades, crucial for precision sectioning and sample preparation. By gaining a deeper understanding of these variables and principles, you will be better equipped to identify which factors are most relevant to your specific metallography or sample preparation needs. This knowledge will enable you to make informed decisions about blade selection, ensuring optimal results and efficiency in your cutting operations.
Introduction In the realm of precision cutting, the SMART CUT® 6005 Low Speed Diamond Saw stands out for its capability to handle a variety of materials with high accuracy. To better understand its performance and optimize its usage, a detailed study was conducted using sapphire material. This study aims to provide valuable insights into the operational parameters of the saw, such as wheel diameter, load, wheel speed, and arm position, and their effects on cutting time. The findings will be incorporated into user manuals to enhance consumer knowledge and usage efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency. In a previous article we discussed the main top 5 Key metrics include surface finish, blade life, cost, and consistency.
Diamond and CBN cutting blades are available in a myriad of specifications, with virtually limitless options. The industry is saturated with numerous manufacturers, each professing to offer the optimal solution. However, in reality, only a select few possess the requisite expertise and experience necessary to fabricate blades that not only ensure optimal performance for each client but also deliver the most advantageous return on investment and the lowest total cost of ownership.
Choosing the right blade diamond or cbn blade can significantly impact efficiency, cost, and quality. However, this is not simple and clear cut process. Selecting the optimal blade involves navigating a complex landscape of trade-offs, where factors such as cutting speed, surface finish, blade longevity, and cost must be carefully balanced. This article explores the critical performance trade-offs associated with diamond and CBN blades, providing insights to help you make informed decisions that align with your specific cutting requirements and operational goals. Understanding these trade-offs is essential for optimizing your processes, enhancing productivity, and achieving superior results in your cutting applications.
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