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SMART CUT® 6035
PRECISION CUTTING SAW
SMART CUT® 6035 is a Modern Precision Laboratory Cutting Saw that can accommodate large variety of material shapes, sizes and applications. A wide range of material sample holding fixtures/chucks and rotating vises allow the SMART CUT® 6035 to provide proper fixturing of large variety of samples and materials.
DESCRIPTION
SPECIFICATIONS
ADVANTAGES
INDUSTRIES USED IN
FAQ
ACCESSORIES
OPERATING MANUALS
DESCRIPTION
The gravity feed loading design will not “force feed” the sample into the blade, minimizing sample deformation. This design allows the machine obtain best quality surface finish with least amount of damage to material micro structure and deformation. SMART CUT® is very user friendly and easy to operate. The HMI display allows the operator to control all cutting functions and operation of the machine
SMART CUT® can be equipped with an optional rotating chuck which effectively reduced the blade and material contact area. As well as reduces frictional heat and dramatically reduce sectioning time. when the sample/material dimensions prohibit the use of standard chuck, the optional cutting table be install for manually sectioning or trimming of large variety of materials
SMART CUT® 6035 has a fully enclosed cutting compartment. The transparent hood can be removed and replaced when sectioning larger material lengths that require greater clearance the removable coolant tray is accessible from the front of the machine for fast cleaning and easy retrieval of cut samples. The coolant tray also incorporates the blade dressing device which rapidly dresses the diamond wafering blade while the cutting operation continues undisturbed.
The machines large RPM range from 150 to 2,000 RPM. Allow sectioning of larger variety of materials and use for more diamond wafering blade “Bond Types” & Specifications then normally possible on similar type precision cutting saws. In addition to the standard “Sintered (metal bond) Wafering Blades” that are normally used for most sectioning applications. The higher RPM range allows use for nickel bond & resin bond wafering blades (abrasive blades as well).
SPECIFICATIONS
SMART CUT® 6035 features a double balance load for the gravity feed arm which is a major improvement to similar saw designs. This insures steady movement and consistent loading pressure for fast, easy & repeatable results. The machine can comfortable section samples/materials up to 50mm (just slightly under 2″) in diameter.
- Arbor Size: 1/2″ (12.7mm) Min Display: 0.01mm weight: 45 kgs
- Horse Power of Motor: 1/16 HP (120w)
- Machine Dimensions (W x D x H): 595mm x 630mm x 535mm
- Effective operating speed (RPM’s): 150 to 2,000 RPM
- Power Supply: AC110V/220V-10 Horizontal Movement: 0 to 40mm Coolant Tank Capacity: 1 L
- Cutting Action: Gravity Weight Feed & Manual Linear Feed
- Load Pressure: 0 to 700 g
- Blade Diameter: 3″ (75mm) to 8″ (200mm)
- Blade Thickness: .006″ (0.15mm) to .060″ (1.52mm)
- Blade Bond Types: Sintered (metal bond), Resin Bond, Nickel bond
ADVANTAGES
- Diverse Material Accommodation: Capable of handling a wide variety of material shapes, sizes, and applications, enhancing its versatility in labs and workshops.
- Extensive Fixturing Options: Comes with a variety of material sample holding fixtures/chucks and rotating vises, ensuring secure and diverse fixturing capabilities for various samples.
- Minimized Sample Deformation: The gravity feed design prevents “force feeding”, thus reducing sample deformation and ensuring superior quality surface finishes with minimal damage to material microstructures.
- User-Friendly Interface: Equipped with an HMI display, making it easier for operators to control all cutting functions and overall operation of the machine.
- Time and Heat Reduction: The optional rotating chuck minimizes blade and material contact area, reducing frictional heat and cutting time dramatically.
- Safe and Convenient Design: A fully enclosed cutting compartment with a removable transparent hood ensures safety while accommodating larger materials. Plus, the accessible coolant tray from the front ensures quick cleaning and sample retrieval, while seamlessly incorporating a blade dressing device.
- Wide RPM Range: With an RPM range of 150 to 2,000, it can handle a variety of materials and utilize diverse wafering blade specifications, offering more flexibility than similar cutting saws.
- Improved Load System: Features a double balance load for the gravity feed arm, ensuring steady movement, consistent loading pressure, and more repeatable results.
- Broad Specifications Range: Supports a wide array of blade diameters, thicknesses, and bond types, meeting a vast range of sectioning requirements.
- Comprehensive Inclusions: Apart from its superior features, the SMART CUT® 6035 comes with essential add-ons like an automatic cut-off switch, HMI touch screen control, and a complete package that includes diamond wafering blades, flanges, a dressing stick, and specialized coolant.
INDUSTRIES USED IN


INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor

Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
The SMART CUT® 6035 is a modern precision laboratory cutting saw designed to accommodate a wide variety of material shapes, sizes, and applications.
The saw is versatile and can section a large variety of samples and materials, thanks to its range of holding fixtures, chucks, and rotating vises.
The gravity feed loading design ensures that the sample is not “force-fed” into the blade, reducing sample deformation and ensuring a high-quality surface finish with minimal damage to the material’s microstructure.
The HMI display allows operators to control all cutting functions and operations of the machine, making it user-friendly and easy to navigate.
The rotating chuck reduces the blade and material contact area, lowering frictional heat, speeding up the sectioning process, and ensuring a more efficient cut.
An optional cutting table can be installed for manually sectioning or trimming larger or uniquely shaped materials.
Yes, the transparent hood of the compartment can be removed and replaced to section larger material lengths that require greater clearance.
The removable coolant tray at the front of the machine facilitates fast cleaning and easy retrieval of cut samples.
The machine offers a broad RPM range from 150 to 2,000 RPM, accommodating a variety of materials and blade types.
Yes, in addition to standard sintered (metal bond) wafering blades, the machine’s higher RPM range also allows for the use of nickel bond, resin bond wafering blades, and abrasive blades.
The machine can comfortably section materials up to 50mm in diameter, slightly under 2 inches.
The double balance load ensures a steady movement and consistent loading pressure, guaranteeing fast, easy, and repeatable results.
The machine supports sintered (metal bond), resin bond, and nickel bond blades.
Yes, the table saw attachment can effectively section or trim larger samples, such as printed circuit boards or ceramic panels.
The machine includes a pair of flanges, a diamond wafering blade of your choice, a dressing stick, and a quart of SMART CUT water-soluble coolant.
The machine can be powered by either AC110V or 220V.
The automatic cut-off switch ensures the safety of the operation, turning the machine off when necessary.
The machine weighs 45 kgs.
The removable coolant tray is essential for keeping the blade cool during operation, and it also houses the blade dressing device, which can dress the diamond wafering blade during the cutting operation without interruptions.
The SMART CUT® 6035 is designed to be user-friendly with its HMI touchscreen control, allowing even beginners to operate the machine with ease.
Yes, the machine allows adjustable load pressure from 0 to 700 g, providing flexibility in handling various materials.
The effective operating speed (RPM) ranges from 150 to 2,000 RPM, enabling precise cutting for a variety of applications.
The blade dressing device rapidly dresses the diamond wafering blade, ensuring it remains sharp and effective. It operates even as the cutting continues, ensuring no interruptions.
The frequency depends on the type of material being cut and the usage intensity. Regularly check the blade for wear, and use the built-in dressing device to maintain its sharpness.
The machine supports blades ranging from 3″ (75mm) to 8″ (200mm) in diameter and from .006″ (0.15mm) to .060″ (1.52mm) in thickness
[Note: The provided information did not specify warranty details.] It is recommended to check with the manufacturer or supplier for warranty and support service details.
By using the gravity feed loading design and adjusting the loading pressure according to the material, you can achieve optimal cutting results with minimal damage.
Yes, with the table saw attachment, you can effectively section or trim printed circuit boards and other larger samples.
The counterbalanced sliding load weight system ensures consistent and even pressure during the cutting process, leading to accurate and smooth cuts
Regularly clean the coolant tray, ensure the blade is sharp by using the dressing device, check all moving parts for wear, and use the provided SMART CUT water-soluble coolant for effective cooling.
Always ensure the transparent hood is securely in place during operation, use protective eyewear, keep hands and clothing away from moving parts, and always turn off the machine when not in use or during maintenance.
The SMART CUT® 6035 boasts features like the double balance load for the gravity feed arm and a wide RPM range, making it superior in terms of steady movement, consistent loading pressure, and versatility in handling various materials.
The automatic cut-off switch ensures the machine stops automatically once the cutting process is completed, enhancing safety and preventing over-cutting.
Yes, with its adjustable load pressure and wide RPM range, the SMART CUT® 6035 can handle a diverse range of materials from soft to hard.
The optional rotating chuck reduces the blade and material contact area, decreasing frictional heat, which can speed up the sectioning process and minimize material damage.
It is advisable to clean the coolant tray regularly, depending on usage, to prevent sediment build-up and ensure efficient cooling.
The provided SMART CUT water-soluble coolant is designed for a wide range of materials. However, always check the material compatibility. Alternatives can be used, but ensure they’re suitable for the cutting process and machine.
The HMI touchscreen control offers an intuitive user interface, easy access to machine functions, and clear visual feedback on cutting parameters, making the operation smoother and more efficient.
While the machine is user-friendly, basic training is recommended to ensure safe and efficient operation, especially for those unfamiliar with precision cutting machines.
Each bond type offers unique cutting characteristics. Resin bonds are softer, allowing faster cutting on hard materials. Nickel bonds provide a middle ground between resin and metal bonds. Sintered (metal bond) blades offer longer life and are ideal for cutting hard, abrasive materials.
While the SMART CUT® 6035 is designed as a precision laboratory saw, its robust features may make it suitable for certain industrial applications. Check with the manufacturer regarding specific industrial uses.
[Note: The provided information does not specify part availability.] Typically, manufacturers provide replacement parts for their machines. Contact your supplier or the manufacturer for specific part inquiries.
Calibration procedures should be provided in the user manual. Regular calibration ensures accurate and consistent cuts.
The machine includes a transparent hood for safe visual monitoring, an automatic cut-off switch to stop the blade after cutting, and a fully enclosed cutting compartment to protect the user from debris.
The machine is designed for precision laboratory applications. While it offers robust features, continuous, heavy-duty operations might require machines specifically designed for such tasks. Always refer to the manufacturer’s guidelines.
ACCESSORIES
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OPERATING MANUALS
Download Operating Manuals
Features:
- Versatile Material Compatibility: Accommodates a wide variety of material shapes, sizes, and applications, suitable for precision sectioning of ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and more.
- Wide RPM Range: Operates between 150 to 2,000 RPM, allowing flexibility to handle diverse materials and wafering blade specifications.
- Gravity Feed Loading Design: Ensures minimal sample deformation by avoiding force-feeding, resulting in high-quality surface finishes with reduced damage to material microstructure.
- User-Friendly Interface: Features an HMI touch screen control for easy operation and management of all cutting functions.
- Improved Load System:Equipped with a double balance load on the gravity feed arm for steady movement, consistent loading pressure, and repeatable results.
- Large Variety of Chucks Included: Includes a variety of sample-holding fixtures, chucks, and rotating vises for secure and adaptable material positioning all included in the standard package.
- Optional Rotating Chuck: Available to reduce blade and material contact area, enhancing cutting precision.
- Safety Features: Incorporates a transparent hood for visual monitoring, an automatic cut-off switch, and a fully enclosed cutting compartment to protect users from debris.
- Removable Coolant Tray: Features a built-in dressing device and easy-access coolant tray for efficient maintenance and sample retrieval.
- High Precision Cutting: Engineered to deliver exact cuts with minimal kerf loss, ideal for applications requiring tight tolerances.
- Adjustable Cutting Depth: Allows customization of cutting depth to suit specific material thicknesses and project requirements.
- Robust Construction: Built with durable materials to withstand rigorous laboratory use, ensuring long-term reliability.
- Ergonomic Design: Designed for operator comfort and efficiency, with accessible controls and a layout that simplifies workflow.
- Low Maintenance: Features like the removable coolant tray and built-in dressing device reduce downtime and simplify upkeep.
- Compact Footprint: Space-efficient design fits well in laboratory environments without sacrificing functionality.
- Unmatched Selection of Diamond, CBN, & Abrasive Blades: Unmatched slection of diamond, cbn, abrasive and other wafering blade specifications (e.g., diameter, thickness, grit) to fit any specification. Best Prices & Performance in North America.



Sample holding fixtures for smart cut 6035 Saw







Table Saw Attachment
Table Saw Attachment effectively sections or trims printed circuit boards, composite or ceramic panels or other larger samples

- Platform’s sensor
- Counterweight (Option)
- Counterweight
- Rocker arm
- Horizontal movement of hand wheel
- Machine Body
- Color touch screen
- Sensor of top cover
- Water tray
- Hand wheel
- Anti-drop iron panel
- Diamond blade
- Vise
- Top Cover
- Top cover handle
SMART CUT® 6035
Standard Specification
SMART CUT® 6035 Precision Laboratory Saw, with automatic cut off switch, counterbalanced sliding load weight system 0 to 700 gm, with HMI touch screen control, removable coolant try with built in dressing device, 120w DC motor with variable speed 150 to 2,000 RPM. includes one (1) pair of flanges, diamond wafering blade any specification (your choice), pair of flanges, one (1) dressing stick, one (1) quart of SMART CUT water soluble coolant

SMART CUT® 6035 Standard Package
Description |
Qty |
Picture |
---|---|---|
Round & Elliptic Vice |
1 |
|
Fragile Vice / Chuck |
1 |
|
Irregular Shape Vice / Chuck |
1 |
|
Dual specimen holder 50mm |
1 |
|
Standard Vice (Single Clamping) 50mm |
1 |
|
Round Vice / Chuck 32mm |
1 |
|
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.





Largest Selecting Of Diamond & Cbn Wafering Blades Avaialble
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
The Right Dressing Stick For Your Application
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com

UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin, high precision cutting blades, precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
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