Diamond Smart Cut

UKAM Industrial Superhard Tools

661-257-2288

9 am to 6 pm PST time

SMART CUT® 6015
Automatic Precision Saw

SMART CUT®  6015 is an versatile automatic precision section saw designed for cutting all types of materials with ease. It allows for the cutting of all types of materials with selected cutting wheels offering low deformation cutting. SMART CUT 6015 offers a cutting capacity of 60mm diameter with height adjustment of the wheel of 40mm offering wheel wear compensation.

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Machine laser alignment as an option. This will help user define the exact position during the operation.

large variety of chucks are available to accommodate almost all material shapes and sizes. Custom holding fixtures can be designed for specialized requirements

Sample holder for round and mounted specimens –designed to hold mounted samples

Sample holder for round and mounted specimens –designed to hold mounted samples

The machine is equipment with automatic limit/ cut off witch which stops the blade operation and retracts the table to its origional position

Manual Washing Facility – house allows the chamber to be cleaned through high pressure coolant hose

The T-slot table allows a wide range of clamping and fixturing options available to accommodate a variety of sample shapes and sizes. 250 X 200mm, which can accommodate large range of material sizes and shapes

Recirculating coolant tank is built into the machine for ease of use. An

internal pump draws coolant from the reservoir through a filtered intake designed to prevent clogging.

SMART CUT 6015 can operate in a continuous feed or pulsed cutting mode. In addition, multiple parallel sectioning can be easily accomplished. SMART CUT 6015 is a linear feed precision saw. An extremely important feature for linear feed cutting is the ability of the saw to section the part at the correct feed rate. If the material cannot cut at the rate required it is important not to overload the motor and the SMART CUT 6015 can automatically control the feed rate whether it is too high or too low.

SMART CUT 6015 precision cutting machine has advanced technology and software with programmable HMI touch screen controls increasing the productivity, sample consistency and minimize operator intervention. Control of X/Y/Z Axis can also be performed with the ergonomic proportional Joystick that offers smooth and precise positioning. versatile precision automatic saw featuring gentle sectioning at slow speeds and low feed rates up to high speeds with high feed rates.

Large Cutting Compartment – large space of clearance to the left-hand side of the blade and to the right side, long and/or large parts are easily accommodated. There is side compartment on left and right side of the machine for extra long material such as tubes and rods that cannot fit the cutting chamber

SMART CUT® COOLANTS

Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion

LARGEST SELECTING OF DIAMOND &
CBN WAFERING BLADES AVAIALBLE

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

THE RIGHT DRESSING STICK FOR YOUR APPLICATION

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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