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SMART CUT® 6015 is an versatile automatic precision section saw designed for cutting all types of materials with ease. It allows for the cutting of all types of materials with selected cutting wheels offering low deformation cutting. SMART CUT® 6015 offers a cutting capacity of 60mm diameter with height adjustment of the wheel of 40mm offering wheel wear compensation.
A three axis control allows for multi – cutting of samples and ease of setting up in a range of vices available for the 250mm x 200mm T slot bed., Designed for Precision sectioning of ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and many other materials up to 2.0″ (50mm) in diameter. The saw has powerful 1 HP motor, running at variable speed of 100 to 5,000. SMART CUT® 6015 has large variety of working holding fixtures to hold almost any material/sample.
Programmable with 7″ HMI touch screen control, with Siemens PLC control unit, with automatic table feed cutting system, programmable with colored LCD display of cutting parameters, accurate and motorized positioning of the specimen in X – Y and Z axis with digital readout on the LCD (X-axis for plane parallel cutting is optional), ergonomic joystick with adjustable speed control, integrated feed path control, power dependent adjustable feed rate, variable cutting force, rapid pulse cutting mode, bar graph overload display, powerful 0.75 kW cutting motor, with variable cutting speed 100-5000 rpm, with electronic brake system, cutting capacity up to 75 mm solid stock, with cut-off wheels up to Ø200 mm, twin T-slotted table (Y-direction only)
made of stainless steel, bottom part as rugged alloy base casting, extraordinary access for easy handling with sliding door and side openings, ability to mount diamond cup grinding wheel for thin section, with built-in recirculation cooling unit, with extra advanced cutting methods: “Rapid Pulse Cutting, Instafeed Cutting, Automatic Table Feed Cutting” Ready for
operation. 230 V, 50/60 Hz, AC.
SMART CUT® 6015 precision high speed saw is a versatile, programmable machine designed to cut a wide variety and size of materials. It automatically sections materials at desired speeds, increasing sample throughput. The microprocessor-based system controls sample feed rate, distance and force, and automatically adjusts feed rate as the cutting condition changes due to varying thickness and/or material differences in the sample. When sectioning is complete, the table automatically retracts the sample to the home position and stops blade rotation and coolant. The unique fixturing system allows for easy changes between the T-Slot Table and the X-Axis Tables. Both tables offer a variety of convenient table-specific fixture options. SMART CUT® 6015 is one of the most Versatile Fully Automatic Precision Cutting Saws that offers large number of standard features and options at very attractive price. Making this machine The Best Value on the Market Today.
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The SMART CUT® 6015 is a versatile automatic precision section saw designed for cutting a wide range of materials with precision and ease.
It is designed to cut ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and many other materials up to 2.0″ (50mm) in diameter.
The saw offers a cutting capacity of 60mm diameter with a height adjustment of the wheel of 40mm, which compensates for wheel wear.
It has a three-axis control for multi-cutting of samples, a 7″ HMI touch screen control, Siemens PLC control unit, and programmable colored LCD display of cutting parameters. It also offers motorized positioning of the specimen in X, Y, and Z axis with digital readout.
The saw is powered by a 1 HP motor, running at a variable speed of 100 to 5,000 rpm.
It supports a large variety of working holding fixtures to hold almost any material/sample. Custom holding fixtures can also be designed for specialized requirements.
The microprocessor-based system controls sample feed rate, distance, and force. It adjusts the feed rate as cutting conditions change and automatically stops blade rotation and coolant when sectioning is complete.
The T-slot table measures 250mm x 200mm and offers a wide range of clamping and fixturing options.
Yes, it comes with a built-in recirculation cooling unit. The recirculating coolant tank is integrated into the machine, and an internal pump draws coolant from the reservoir through a filtered intake.
The machine offers advanced cutting methods like Rapid Pulse Cutting, Instafeed Cutting, and Automatic Table Feed Cutting.
The saw can automatically control the feed rate to ensure that the material is cut at the correct rate without overloading the motor.
The large cutting compartment provides ample space for clearance on both sides of the blade, making it easy to accommodate long or large parts. There are also side compartments for extra-long materials like tubes and rods.
Yes, the machine is equipped with a high-pressure coolant hose that allows the chamber to be cleaned.
The machine is equipped with an automatic limit/cut-off switch that stops the blade operation and retracts the table to its original position.
Yes, machine laser alignment is available as an option to help users define the exact position during operation.
The SMART CUT® 6015 comes with a 7″ HMI touch screen control, making it intuitive and user-friendly. The ergonomic joystick also offers smooth and precise positioning.
Yes, the machine has side compartments on both the left and right sides to accommodate extra-long materials that cannot fit within the cutting chamber.
Rapid Pulse Cutting is an advanced cutting method that allows for faster and more efficient sectioning of materials, reducing the overall cutting time.
The machine’s advanced technology and software, combined with programmable HMI touch screen controls, increase productivity, ensure sample consistency, and minimize operator intervention.
Yes, the machine comes with sample holders specifically designed to hold round and mounted specimens.
The electronic brake system ensures immediate stopping of the cutting wheel, enhancing safety and preventing any potential damage to the material being cut.
The machine’s microprocessor-based system automatically adjusts the feed rate as the cutting condition changes due to varying thickness and/or material differences in the sample.
The T-slot table is made of stainless steel, while the bottom part of the machine is crafted from a rugged alloy base casting.
Yes, the machine has the ability to mount a diamond cup grinding wheel, which is especially useful for thin sectioning.
The internal pump draws coolant from the reservoir through a filtered intake, which is specifically designed to prevent clogging.
The SMART CUT® 6015 offers a large number of standard features and options at a very attractive price, making it one of the best values on the market today.
The SMART CUT® 6015 features a bar graph overload display, which provides visual feedback to the operator if the machine is being overloaded.
Yes, custom holding fixtures can be designed to cater to specialized requirements, ensuring versatility in handling various material shapes and sizes.
The machine is ready for operation on 230 V, 50/60 Hz, AC.
The machine is equipped with a feature that allows for variable cutting force, ensuring optimal cutting conditions for different materials.
Instafeed Cutting is an advanced method that ensures consistent feed rates, resulting in smoother cuts and reduced wear on the cutting wheel.
This method automates the feed of the sample, ensuring consistent and precise cuts. Once the sectioning is complete, the table automatically retracts to its home position.
The machine has a cutting capacity of up to 75 mm for solid stock.
The machine can accommodate cut-off wheels up to Ø200 mm in diameter.
Apart from the electronic brake system and the automatic limit/cut-off switch, the machine also features sliding doors and side openings, providing extraordinary access and ensuring safe handling during operation.
Yes, the machine can operate in both continuous feed and pulsed cutting modes, offering versatility based on the material and desired cutting outcomes.
The machine offers motorized positioning in the X, Y, and Z axes with digital readout on the LCD. Additionally, the ergonomic joystick provides smooth and precise positioning.
For materials that are too long, such as tubes and rods, the machine has side compartments on both the left and right sides.
Yes, the machine integrates advanced technology and software with Siemens PLC control units, ensuring enhanced productivity and precision.
The machine offers a height adjustment of the wheel of 40mm, which compensates for wheel wear, ensuring consistent cutting performance.
The T-slot table measures 250 X 200mm, accommodating a wide range of material sizes and shapes.
The machine features a power-dependent adjustable feed rate and a bar graph overload display, which provides real-time feedback to the operator, preventing potential overloads.
The machine offers gentle sectioning at slow speeds and low feed rates up to high speeds with high feed rates, making it suitable for a wide range of materials and cutting requirements.
Yes, the machine comes with a Manual Washing Facility, which includes a high-pressure coolant hose, allowing the chamber to be cleaned efficiently.
The machine’s ability to adjust feed rates based on material differences and thickness ensures consistent cutting across a variety of materials.
While the machine is designed to be user-friendly, it’s recommended that operators undergo training to ensure safe and optimal use.
Regular maintenance includes cleaning the machine, checking the coolant levels, inspecting the cutting wheels for wear, and ensuring all moving parts are lubricated. Detailed maintenance guidelines are provided in the user manual.
The built-in recirculation cooling unit ensures that the machine and the material being cut remain cool, preventing any potential heat damage.
Operators should always wear safety goggles and gloves, ensure the work area is clean and free of obstructions, and never bypass any safety mechanisms on the machine.
The microprocessor-based system allows for precise control over sample feed rate, distance, and force, ensuring consistent and optimal cutting results.
Specific backup features would depend on the model and configuration. It’s advisable to check with the manufacturer or distributor for details.
This feature adjusts the feed rate based on the power being consumed, ensuring that the machine doesn’t get overloaded and the material is cut optimally.
The ergonomic joystick offers operators a comfortable and precise means to control the positioning of the specimen, enhancing user experience and cutting accuracy.
The machine is designed to be energy-efficient, but specific energy consumption details would depend on the usage and operating conditions.
Operators should ensure proper disposal of used coolant and any waste materials. It’s also essential to operate the machine in a well-ventilated area.
The SMART CUT® 6015 stands out due to its versatility, advanced features, and competitive pricing, making it one of the best values in the market.
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Machine laser alignment as an option. This will help user define the exact position during the operation.
large variety of chucks are available to accommodate almost all material shapes and sizes. Custom holding fixtures can be designed for specialized requirements
Sample holder for round and mounted specimens –designed to hold mounted samples
Sample holder for round and mounted specimens –designed to hold mounted samples
The machine is equipment with automatic limit/ cut off witch which stops the blade operation and retracts the table to its origional position
Manual Washing Facility – house allows the chamber to be cleaned through high pressure coolant hose
The T-slot table allows a wide range of clamping and fixturing options available to accommodate a variety of sample shapes and sizes. 250 X 200mm, which can accommodate large range of material sizes and shapes
Recirculating coolant tank is built into the machine for ease of use. An
internal pump draws coolant from the reservoir through a filtered intake designed to prevent clogging.
SMART CUT® 6015 can operate in a continuous feed or pulsed cutting mode. In addition, multiple parallel sectioning can be easily accomplished. SMART CUT® 6015 is a linear feed precision saw. An extremely important feature for linear feed cutting is the ability of the saw to section the part at the correct feed rate. If the material cannot cut at the rate required it is important not to overload the motor and the SMART CUT® 6015 can automatically control the feed rate whether it is too high or too low.
SMART CUT® 6015 precision cutting machine has advanced technology and software with programmable HMI touch screen controls increasing the productivity, sample consistency and minimize operator intervention. Control of X/Y/Z Axis can also be performed with the ergonomic proportional Joystick that offers smooth and precise positioning. versatile precision automatic saw featuring gentle sectioning at slow speeds and low feed rates up to high speeds with high feed rates.
Large Cutting Compartment – large space of clearance to the left-hand side of the blade and to the right side, long and/or large parts are easily accommodated. There is side compartment on left and right side of the machine for extra long material such as tubes and rods that cannot fit the cutting chamber
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT® coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT® KOOL reduces heat caused by friction. As a lubricant, SMART CUT® KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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