SMART CUT® 6011 is an Automatic Laboratory Diamond Saw is designed for precision cutting all type of materials up to 3″ diameter. The saw is equipped with 8″ diameter diamond blade and touch-push panel to achieve automatic control. The system features an integral coolant recirculation system which extends blade life and clears cutting debris to improve cutting rate and surface quality. Material is fed into the blade by several different methods by use of table attachments.
SMART CUT® 6011 is an Automatic Laboratory Diamond Saw is designed for precision cutting all type of materials up to 3″ diameter. The saw is equipped with 8″ diameter diamond blade and touch-push panel to achieve automatic control. The system features an integral coolant recirculation system which extends blade life and clears cutting debris to improve cutting rate and surface quality. Material is fed into the blade by several different methods by use of table attachments. A wide range of sample fixtures can be held by the saw. This method allows the workpiece to be mounted rapidly and conveniently without the need for mounting waxes or cements.
For Industrial and research operations, SMART CUT® 6011 offers an unparalleled combination of cut quality, accuracy, versatility, and affordability. Perfect for any metallurgical, ceramic and advanced materials laboratories combining heavy duty construction of a much larger cut off machine with the ability to make precision cuts worthy of the fines abrasive or diamond cut off machines. powerful 1 HP motor enables the user to cut through even the hardest materials.
The variable speed spindle optimizes motor speed to provide the most efficient cutting rate for superior results. The feed rate is continuously adjustable and held constant through the cut.
Coolant feeder is installed left below the table. it may be moved at any angle to change the coolant flowing direction. Connecting the coolant inlet to a circulating pump and the coolant outlet to a tank which the pump laced inside will build a circulating coolant system. Sample will be clamped tightly by the vice and machine will cut sample orderly following the program which is defined by the user including width, length, quantity cutting speed, feed rate and etc.
This machine uses pulse circuit to control the speed of a permanent magnet dc motor which is permanent magnet excitation and closed self coolant. it has the advanced short circuit protector and high stability voltage. Ensure to work normally at low speed no self induced vibration or abrupt speedup. The blade is installed on the main shaft and spins with it to implement cutting
The control part of the machine consists of 4.3″ color tough screen and PLC making easier operation and beautiful appearance. the cooling system is built in the machine may skillfully minimize parts deformation.
Special vice fully guarantees the cutting performance providing steady sample holding and precise measurement. this machine has a protective cover which will prevent coolant splash and insure enclosed cutting area. This cover also connects with the safety lock which when left unclosed will stop machine from cutting as a safety measure. Front panel of machine has large emergency stop button to power off the machine in an emergency.
BENEFITS:
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The SMART CUT® 6011 is designed for precision cutting of a wide range of materials up to a 3-inch diameter.
It comes with an 8-inch diameter diamond blade.
The touch-push panel enables automatic control for a seamless cutting experience.
The integral coolant recirculation system extends the blade life, clears cutting debris, and improves both the cutting rate and the surface quality of the cut.
The saw can accommodate various table attachments that dictate the method by which material is fed into the blade.
Yes, the saw can hold a wide range of sample fixtures, allowing for quick and convenient mounting without the need for waxes or cements.
Industries and research areas such as metallurgy, ceramics, and advanced materials laboratories can benefit from its combination of heavy-duty construction and precision cuts.
The machine has a powerful 1 HP motor.
The variable speed spindle optimizes motor speed to provide efficient cutting rates and superior results across different materials.
The coolant feeder is located below the table on the left. It can be moved at any angle to adjust the coolant flow direction.
The machine utilizes a 4.3-inch color touch screen combined with a PLC for easier operation and a visually appealing interface.
The machine is equipped with a protective cover that prevents coolant splash and ensures an enclosed cutting area. This cover has a safety lock that, if left unclosed, will halt the machine’s operation. Additionally, there’s a large emergency stop button on the front panel.
The system is adaptable and can be converted to handle various sample cutting requirements in terms of shapes and sizes.
Yes, the system accepts a wide range of O.D. diamond and abrasive blades, and can also adapt to special ‘dicing’ blades for minimal kerf.
The tank has a 4-liter capacity.
The machine operates on 208V to 240V. If 110V power supply is needed, a 200W transformer should be ordered.
The RPM range is between 300 and 3500.
The Y axis has a travel length of 100mm, and the X axis has a travel length of 80mm.
Both the Y and X axes can be programmed via the LCD panel, enabling automatic cutting with 0.01mm precision.
The machine’s dimensions are 734mm x 540mm x 475mm, and it weighs 72 kg.
The SMART CUT® 6011 comes equipped with an 8-inch diameter diamond blade.
The vice has an open width of 60mm.
The feed rate is continuously adjustable and is held constant throughout the cut. Users can define parameters like width, length, quantity, cutting speed, feed rate, etc., using the touch-push panel.
The machine operates at 208V to 240V. If you require a 110V power supply, you will need to order a 200W transformer.
Ensure the system is connected correctly, with the coolant inlet linked to a circulating pump and the coolant outlet connected to a tank with the pump placed inside. This setup will establish a circulating coolant system.
Precision is achieved through the use of programmable Y and X axis advancement via the LCD panel, allowing for automatic cutting with 0.01 mm precision. The use of precision lead screws also ensures accurate positioning of cuts.
Yes, the system can readily adapt to special ‘dicing’ blades for minimal kerf, making it suitable for dicing operations.
The 4.3-inch color touch screen combined with the PLC simplifies the machine’s operation, provides a user-friendly interface, and ensures clear visualization of controls and settings.
The machine is designed for precision cutting of various materials, including but not limited to metals, ceramics, and advanced materials.
Besides the protective cover with a safety lock and the emergency stop button, the machine also has a built-in safety interlock in the splash cover. This ensures that any potential hazards, like coolant splash or unintended operation, are minimized.
Blade life varies depending on the type of material being cut, the frequency of usage, and the care taken during operations. Regular inspection and following manufacturer guidelines can help determine when a replacement is needed.
Regular cleaning after use, ensuring the coolant system is free from debris, inspecting the blade for wear, and checking the mechanical and electrical components for any issues will prolong the machine’s life. Always refer to the user manual for detailed maintenance guidelines.
Download Operating Manuals
RECIRCULATING COOLANT SYSTEM:
4 liter capacity heavy duty coolant circulating tank is designed to provide coolant circulation for this saw
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
Proper testing procedures and methodologies must be set up and used to obtain accurate as well as repeatable testing results. This article will discuss several simple procedures which have been used under actual field conditions, verifying their feasibility for testing diamond cut off wheels.
Diamond & CBN Wafering Blade Case Studies This study evaluates the cutting performance of SMART CUT® Diamond & CBN Wafering Blades compared to Conventional Wafering Blades under identical test conditions. The objective was to measure differences in cutting speed, surface finish, dimensional accuracy, and blade durability when processing a range of materials commonly used in metallography, materials research, and precision sectioning.
Diamond wafering blades are designed for sectioning a large variety of materials and sample types. In order to identify the best diamond wafering blade for your specific material/application, we have implemented a grading system that spans diamond mesh/particle sizes from 5 (the finest) to 30 (the coarsest). This scale helps users select the appropriate blade for their specific sectioning requirements. A blade designated as number 10, for instance, will feature larger diamond particles than one rated at No. 5; however, the increase in particle size is not directly proportional, meaning they are not simply twice as large. Furthermore, we have provided cross-references to Buehler, Struers, and Leco part numbers, allowing you to easily find the equivalent diamond or CBN wafering blade for your needs.
All you need to know about wafering blades (understanding variables & specifications) This guide is designed to help you navigate the various variables and possibilities associated with diamond wafering blades, crucial for precision sectioning and sample preparation. By gaining a deeper understanding of these variables and principles, you will be better equipped to identify which factors are most relevant to your specific metallography or sample preparation needs. This knowledge will enable you to make informed decisions about blade selection, ensuring optimal results and efficiency in your cutting operations.
Introduction In the realm of precision cutting, the SMART CUT® 6005 Low Speed Diamond Saw stands out for its capability to handle a variety of materials with high accuracy. To better understand its performance and optimize its usage, a detailed study was conducted using sapphire material. This study aims to provide valuable insights into the operational parameters of the saw, such as wheel diameter, load, wheel speed, and arm position, and their effects on cutting time. The findings will be incorporated into user manuals to enhance consumer knowledge and usage efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency.
When evaluating diamond and cubic boron nitride (CBN) cutting blades, it’s crucial to consider key performance metrics and criteria. Different applications have varying goals, making it important to understand these factors to determine a blade’s effectiveness and impact on result quality. There are many metrics that are important in optimizing your cutting operation to ultimate level of efficiency. In a previous article we discussed the main top 5 Key metrics include surface finish, blade life, cost, and consistency.
Diamond and CBN cutting blades are available in a myriad of specifications, with virtually limitless options. The industry is saturated with numerous manufacturers, each professing to offer the optimal solution. However, in reality, only a select few possess the requisite expertise and experience necessary to fabricate blades that not only ensure optimal performance for each client but also deliver the most advantageous return on investment and the lowest total cost of ownership.
Choosing the right blade diamond or cbn blade can significantly impact efficiency, cost, and quality. However, this is not simple and clear cut process. Selecting the optimal blade involves navigating a complex landscape of trade-offs, where factors such as cutting speed, surface finish, blade longevity, and cost must be carefully balanced. This article explores the critical performance trade-offs associated with diamond and CBN blades, providing insights to help you make informed decisions that align with your specific cutting requirements and operational goals. Understanding these trade-offs is essential for optimizing your processes, enhancing productivity, and achieving superior results in your cutting applications.
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