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SMART CUT® 6001 XP Saw is an versatile entry level laboratory cutting saw that is very affordably priced, Designed for Fast & Precision sectioning of printed circuit boards, ceramic substrates, electronic packages, and many other materials up to 1.75″ (44.45mm) in diameter. The saw has powerful 1/4 HP motor, running at variable speed of 400 to 3,000 RPM allow for most samples to be sectioned/cut in less then a minute.
Combined with longer sample sectioning capability then typically available for saws of same footprint (such as low speed saws). This machine be used for general low deformation, low kerf loss sectioning. SMART CUT® 6001 XP has largest work surface area than any other saw in its class. Designed to accommodate oversize samples.
Coolant is stored below and applied to sample by rotating the blade. Saw table has a large working area measuring 15″ x 9″ has no inhibiting lip. The saw housing is made from unbreakable cross-linked polyethylene and the housing is guaranteed for life.
Allowing the user to adjust RPM’s to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned unattended (without operator presence). Most Samples / Materials can be sectioned in seconds or few minutes, with no material deformation, & preserving sample/material True Micro Structure. The larger Speed range allows utilization of significantly larger blade specifications that can obtain equivalent or better cut quality within much shorter time period, compared to lows peed saws today. Compare to any other low or high speed brand name Sectioning / Wafering Saw.
SMART CUT® 6001 XP is able to withstand more exploitation, requires less maintenance, and much easier to use. No complex programs or controls to learn or restrict your sectioning operation. It’s straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The saw can section a wide variety of materials including PCB Boards, Copper Lead Frames, Silicon Wafers, Optical Glass, Ferrite Chunks, and many more.
The SMART CUT® 6001 XP Saw is very affordably priced and is considered the most affordable entry-level laboratory cutting saw on the market today.
It can section materials up to 1.75″ (44.45mm) in diameter.
The saw boasts a 1/4 HP motor.
The speed can be varied from 400 to 3,000 RPM.
The SMART CUT® 6001 XP offers longer sample sectioning capabilities than typically available for saws of the same footprint, especially when compared to low-speed saws.
The coolant is stored below and is applied to the sample by rotating the blade.
The saw table measures 15″ x 9″ and has no inhibiting lip.
This feature allows samples to be sectioned unattended, without the presence of an operator. The gravity weight propels the sample positioned in the vise into the rotating blade, and the weight can be adjusted based on the material’s properties.
The vice assembly is an adjustable guide that clamps the workpiece securely in place. It allows for accurate precision cuts and can be easily adjusted to accommodate a variety of material sizes and shapes.
The adjustable table rip fence is suitable for repeatable, guided sectioning of all types of materials in manual free-hand cutting applications.
The polycarbonate polymer cover is designed to keep the cutting area fully enclosed while allowing the operator to monitor the cutting process.
The flanges provide support and stiffness to the blade, preventing it from losing tension and flatness.
The saw can accommodate Wafering & Abrasive Blade Diameters of 4″, 5″, 6″, and 7″.
Yes, besides SMART CUT Diamond Wafering Blades, blades from other manufacturers can also be used.
The shipping weight is 24 lbs, and the dimensions are 20″ x 20″ x 12”.
The saw is affordable, easy to use, versatile for various materials, compact, has a powerful motor, and a straightforward design that allows the operator to focus on sectioning rather than operating the machine.
The housing is made from unbreakable cross-linked polyethylene and is guaranteed for life.
With the largest work surface area in its class and a cutting table measuring 6″ x 10″, this saw is well-suited for larger samples that may not fit into standard fixtures.
The design of the SMART CUT® 6001 XP is straightforward, reducing operator error and extensive training. However, for optimal performance and safety, familiarizing oneself with the user manual is recommended.
The saw is designed to withstand extensive use and requires minimal maintenance. However, regular cleaning and inspection are advisable to ensure its longevity.
The size of the table and vice assembly allows for sectioning of large samples. However, sectioning multiple samples simultaneously depends on their size and the required precision.
The housing, made from unbreakable cross-linked polyethylene, is guaranteed for life. For other parts and service terms, please check the product warranty details.
The saw’s gravity weight feed feature, combined with its versatile speed settings, ensures materials are sectioned without deformation while preserving their true microstructure.
Yes, the saw comes with a full enclosure (cover) to protect the operator from debris during cutting, and the Plexiglas cover allows for monitoring while ensuring safety.
The SMART CUT® 6001 XP Saw provides equal or better cut quality on most applications compared to fully automatic sectioning saws, but at a fraction of the cost.
The specific type of coolant recommended will depend on the material being cut. Always refer to the user manual for recommendations.
The provided flanges support the blade to prevent any loss of tension or flatness, reducing the risk of blade wobble.
Absolutely! Its precise sectioning capabilities combined with its affordability make it an excellent choice for both manufacturing and R&D organizations, especially those on a budget.
Yes, there are several attachments and accessories, like flanges and rip fence attachment, to enhance the saw’s capabilities. Please check with the manufacturer or supplier for a comprehensive list.
The vice assembly is adjustable, allowing samples to be securely clamped and accurately positioned for precision cuts.
If the blade becomes dull or damaged, it’s advisable to replace it with a compatible blade to ensure optimal performance and safety.
With its variable speed range of 400 to 3,000 RPM, the saw offers versatility for both high-speed and low-speed sectioning requirements.
The weight/pressure of the gravity feed can be regulated based on material diameter, hardness, and density, ensuring optimal sectioning results.
The saw can accommodate blade thicknesses ranging from .009″ (0.22mm) to .075″ (1.9mm).
The saw has a coolant capacity of ¼ (the exact unit should be referenced in the product specifications), which is designed for efficient operation.
Yes, the saw can accommodate arbors of sizes 5/8″ or ½” (15.8 or 12.7mm).
The slot for the blade is 0.124″ (3.15mm).
The design and features of the saw allow for up to a 400% reduction in consumables cost.
Yes, the durable housing is made from unbreakable cross-linked polyethylene, which cannot rust.
Absolutely! The SMART CUT® 6001 XP is perfect for both manufacturing and R&D organizations, especially those on a budget.
Its design and features, including gravity weight feed and adjustable speed, ensure no material deformation while preserving the true material microstructure.
The saw is designed without complex programs or controls, allowing operators to focus on sectioning samples rather than learning to operate the machine.
It offers equal or better cut quality on most applications compared to fully automatic sectioning saws but at a fraction of the cost.
The saw is very easy to use, which reduces operator error and minimizes training requirements.
The saw is designed to withstand more exploitation than conventional precision sectioning saws, and its housing and plastic parts come with a guarantee.
The larger speed range allows users to choose from a vast number of blade specifications to achieve the desired results, which might not be possible with other saws.
The table of the saw can be easily removed, cleaned, and adjusted. Furthermore, its design reduces the need for frequent maintenance.
Yes, the housing and all plastic parts of the saw are guaranteed for life.
Yes, aside from the SMART CUT Diamond Wafering Blades, the saw is compatible with diamond wafering blades and abrasive cut-off blades from other manufacturers.
The polycarbonate polymer cover is designed to fully enclose the cutting area, ensuring safety while still allowing operators to monitor the cutting process. An opening on the right side allows for adjustments without having to remove the cover.
The 40mm Diameter flanges provide support and stiffness to the blade, preventing the blade from losing its tension and flatness. They are made of durable alloy steel and are hard anodized to withstand wear from extended use.
Absolutely! The saw is equipped with a powerful 1/4 HP motor designed to handle materials ranging from very hard to soft.
The gravity weight feed allows samples to be sectioned without constant operator supervision. Weights push the vice assembly holding the sample towards the rotating blade. This ensures each sample is cut with the exact force needed, freeing up the operator to attend to other tasks.
The vice assembly of the SMART CUT® 6001 XP is highly adjustable. It securely clamps workpieces and can be easily adjusted to accommodate various material sizes, thicknesses, shapes, and configurations.
The adjustable table rip fence can handle all types of materials, guiding them for repeatable sectioning in manual freehand cutting applications.
While the SMART CUT® 6001 XP is labeled as an entry-level lab cutting saw, its robust features and capabilities make it suitable for certain industrial applications as well.
The saw is designed for efficient operation, but for extended continuous use, it’s recommended to monitor coolant levels and give the machine periodic breaks to ensure longevity.
Its features such as adjustable speed, gravity weight feed, and the vice assembly allow for precise and uniform cuts across a variety of materials.
The saw is designed with efficiency in mind. However, as with any machinery, it’s essential to monitor for signs of overheating during extended use.
The design allows for straightforward blade changes, but users should always consult the user manual and adhere to safety protocols during the process.
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Download Operating Manuals
Allows samples / material to be sectioned unattended (without operator presence). The gravity weight feed propels sample / material firmly positioned in the vise into the rotating blade. Weight can be adjusted depending on material diameter, hardness, & density. Weight / pressure can be regulated depending on user objectives of preserving true material micro structure, or faster sectioning speed.
The weights shown above available from 6 oz to 16 oz denominations, are attached to the bracket shown also shown above. The machine is placed near edge of the table and the weight pushes the vice assembly holding the sample towards the rotating blade on a rail. As the cut is completed the vice assembly stops. This allows each sample to be cut with exact amount of force (feed rate), without the operator having to supervise the cutting operation. Meanwhile the operator is free to do other work while the cutting continues.
Vice Specifications/Material Capacity:
Width: Height: Length:
SMART CUT 6001 XP Vise Assembly is an adjustable guide that allows for accurate precision cuts. Wing nuts are tightened to clamp the work piece securely in place. The carriage advances slowly to feed material evenly into the blade. Easily installed by bolting into place. Samples can be accurately positioned in vice. Vise can be easily adjusted to accommodate a large variety of material sizes, thickness, shapes, and configurations.
Table shown may easily be removed, cleaned and adjusted. Blade guard may be adjusted and raised to accommodate larger samples and better fit any particular diamond wafering blade. Coolant is stored below and applied to material / sample by rotating the blade.
Durable molded plastic construction prevents corrosion. It’s straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.
SMART CUT® 6001 has largest work surface area than any other saw in its class. The cutting table measures 6″ x 10″ (114.3mm x 222.25mm). This much larger work area then normally available on low speed saw and provides an excellent solution to manual sectioning of oversize samples.
For this reason SMART CUT® 6001 is well suited for cutting larger and longer sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra hard material tiles, and other glass, carbon fiber, honeycomb, and many other materials. That are too big to fit into any of the available work holding fixtures/chucks.
Adjustable table rip fence provides repeatable, guided sectioning of all types of materials in manual free hand cutting applications. Serves as a guide that runs parallel to the blade. One side of the material stays in contact with the rip fence as the other side of the piece passes through the blade. The distance between the rip fence and blade determines the dimension of the material section being cut. The position of the rip fence can be changed along the cutting table depending on your desired end product slice dimensions
polycarbonate polymer cover for the SMART CUT® 6001 XP Saw that is designed to keep cutting area fully enclosed while still allowing the operator to monitor cutting. The right side of the cover has an opening that allows for adjustments to the vise or any other sample holding fixture.
40mm Diameter flanges are available to provide support and stiffness to the blade. helps to prevent the blade from losing its tension and flatness.
Flanges are made from alloy steel that is heat treated for maximum strength and hard anodized to prevent any wear from extended use. All surfaces ground flat and parallel to assure maximum uniform wheel contact. Precision Ground OD and ID for optimum concentricity and balance. As well as recessed to produce equal and opposite bearing surfaces, keeping stress away from the blade arbor.
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
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