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For this reason SMART CUT™ 1800 is well suited for cutting larger and longer sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra hard material tiles, and other glass, carbon fiber, honeycomb, and many other materials. That are too big to fit cut with other high precision saws
VERY HIGH PRECISION CUTTING SAW FOR MANUAL CUTTING OF PANNELS
High Precision Cutting Machine for precise cutting of Composite Panels, Coupons, and test specimens. The machine allows high precision cutting of very large and long composite test specimens to accuracy
of 25 microns. Material is clamped to the steel table which glides toward
the blade on high precision linear rails. Machine is equipped with HMI tough screen control that allows the operator to control the Speed, Start & stop the motor. As well as control the machine height position up and down through hydraulic movement. Coolant is filtered and recirculated in fully enclosed tank that comes with machine
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The SMART CUT™ 1800 is designed for very high precision manual cutting of large and long panels such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, and many other materials.
The saw is well-suited for materials like PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra-hard material tiles, glass, carbon fiber, honeycomb, and many other materials too large for other high precision saws.
It has the largest work surface area in its class, measuring 750mm x 600mm, making it ideal for manual sectioning of oversize samples. Its precision allows for cutting to 25 micron accuracy.
The operator pushes the cutting table, which glides towards the rotating blades using high precision linear rails. An HMI touch screen controls all functions of the machine.
It can handle material dimensions of up to 750mm x 600mm x30mm.
Yes, it has a fully enclosed recirculating coolant system designed for high flow rates and minimal debris build-up.
The saw features easy-to-use quick clamps that allow for the fixturing of just about any panel in less than 30 seconds. The holding fixture ensures the material is held accurately in place without causing any stress or deformation.
The saw accommodates blade diameters ranging from 6″ (150mm) to 8″ (200mm) and a selection of blades from .009″ to .080 kerf thickness.
Yes, the rotation speed is variable from 0 to 2,000 RPM, accommodating a variety of material types.
Yes, the height position is adjustable using hydraulics.
Its super high precision and ability to cut very large and long panels make it ideal for preparing test coupons from a variety of materials with utmost accuracy.
The HMI touch screen offers intuitive control over the machine’s functions, allowing operators to easily adjust settings like speed, start & stop the motor, and control the machine height position.
The horizontal blade feed method allows for accurate, consistent cuts, especially for larger and longer sample coupons that need precision.
Absolutely. It can accommodate super thin materials and thick materials up to 30mm.
The recirculation coolant system helps in maintaining the blade’s temperature, ensuring longevity and consistent cutting performance. It also helps prevent debris buildup, leading to cleaner cuts.
The saw is powered by a 370w motor, ensuring efficient and powerful cutting capabilities.
The table dimensions are 760mm x 730mm. This larger work surface area facilitates manual sectioning of oversized samples, allowing for greater flexibility and versatility in cutting projects.
The clamping vice ensures that the material is securely held in place during the cutting process, eliminating any movement that could result in inaccurate or uneven cuts.
The built-in recirculating coolant system effectively manages the blade’s temperature, reducing the risk of overheating even at high RPMs.
The hydraulic movement offers smooth and precise adjustments for height positioning, ensuring the blade is at the optimal height for each specific cutting task.
A 25-micron accuracy means that the cuts are incredibly precise, essential for tasks requiring high precision, such as creating test coupons or handling delicate materials.
The cutting stroke is 750mm, allowing for the sectioning of long panels or materials with ease.
The fully enclosed design ensures that debris and coolant are contained, reducing potential hazards. Additionally, the HMI touch screen offers control over the machine’s functions, ensuring safe operations.
With the easy-to-use quick clamps, fixturing of just about any panel can be done in less than 30 seconds.
Like all precision equipment, periodic maintenance is recommended to ensure longevity and optimal performance. It’s advisable to check the coolant system, blades, and moving parts regularly.
We provide operating manual and training videos. As well as support over phone and video chat. Onsite training and support is available for additional fee
Yes, the SMART CUT™ 1800 is designed to handle both laboratory and industrial applications, especially given its capacity to handle larger and longer materials with precision.
Yes all parts are available from stock
The machine is constructed using robust materials, including steel for the table, ensuring durability and stability during the cutting process.
The machine’s design, combined with its high-precision linear rails and stable construction, minimizes vibrations, ensuring clean and accurate cuts.
While the SMART CUT™ 1800 is designed for manual operation, its features and consistency could potentially be integrated into specific automated workflows with the right setup.
The fully enclosed design and recirculating coolant system work in tandem to manage and minimize dust and debris during cutting, ensuring a cleaner workspace and better cut quality.
The primary design is for straight precision cuts. For angled cuts, additional attachments or equipment might be required.
The 370w motor provides a balance between power and energy efficiency. However, actual energy consumption might vary based on usage patterns.
With proper maintenance and regular inspections, the SMART CUT™ 1800 is designed for long-term use in both laboratory and industrial settings.
It’s advisable to operate the machine in a clean, dry environment free from excessive dust or moisture to ensure precision and longevity.
It’s recommended to use the manufacturer-approved coolant to prevent any damage to the machine and ensure optimal performance.
The frequency of coolant replacement depends on usage. Regularly checking for contamination and clarity will help determine when it’s time for a change.
Precision equipment typically incorporates safety features, including overload protection. Refer to the product manual for detailed safety specifications.
While it’s possible, using blades specifically designed or recommended for the SMART CUT™ 1800 ensures optimal performance and safety.
The user manual will provide a step-by-step guide for calibration. Regular calibration ensures consistent precision.
Precision equipment is typically shipped securely to prevent any damage.
The SMART CUT™ 1800 boasts a larger work surface and high precision. It’s recommended to compare specifications, user reviews, and costs with other models to make an informed decision.
Yes financing through third part equipment leasing / financing companies is avaialble
Used coolant should be disposed of following local environmental regulations and guidelines. Some suppliers or local agencies might offer disposal services or guidance.
Depending on the design, certain components might be upgradable.
Noise levels vary based on materials and cutting speed. However, precision equipment like this is designed to minimize noise where possible. Exact decibel levels can be found in the product specifications.
Download Operating Manuals
SMART CUT™ 1800 has largest work surface area than any other saw in its class. The cutting table measures 750mm x 600mm. This much larger work area then normally available on high precision saw and provides an excellent solution to manual sectioning of oversize samples.
For this reason SMART CUT™ 1800 is well suited for cutting larger and longer sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra hard material tiles, and other glass, carbon fiber, honeycomb, and many other materials. That are too big to fit cut with other high precision saws
Easy to use quick clamps allow fixturing of just about any panel in less then 30 seconds. The holding fixture makes sure the material is hold accurately in place without causing any stress or deformation to the material
SMART CUT™ 1800 has largest work surface area than any other saw in its class. The cutting table measures 750mm x 600mm. This much larger work area then normally available on high precision saw and provides an excellent solution to manual sectioning of oversize samples.
the operator pushes the cutting table, which glides towards the rotating blades using high precision linear rails back and forward.
fully enclosed recalculating coolant system for high flow rates and minimal debris build up
Precision Cutting Saw For Test Cupon Preperation
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
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