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SMART CUT 1805 is well suited for cutting sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optics or flat glass pieces, ultra hard material tiles and other glass, carbon fiber, honeycomb, and many other materials. That are too large to fit on other high precision cutting machines.
Easy to use quick clamps allow fixturing of just about any material in less then 30 seconds. The holding fixture makes sure the material is hold accurately in place without causing any stress or deformation to material.
Manual & Fully Automatic Function
High Precision Cutting Machine for precise cutting of Composite Panels, Coupons and test specimens. The machine allows high precision cutting of large and long composite test specimens to accuracy up to 25 microns.
Material is clamped to steel table which glides towards the rotating blade on high precision linear rails automatically or manually.
Machine is equipped with HMI touch screen control that allows the operator to control the speed, feed rate, start & stop the motor and control all other functions of the machine. The coolant is filtered and recalculated in fully enclosed thank that comes with machine
Super High Precision Cutting to 25 micron accuracy
Larges Surface Area in its Class
Cut of Very Large & Long Panels up to 750mm L
Variable Speed from Low to High to accommodate all Material Types
HMI touch screen controls all function of Machine
Adjustable Height Position using hydraulics
Accommodates super thin materials and thick materials up to 30mm
Super Smooth Surface Finish
Largest selection of blades from .009″ to .080 kerf thickness
Recirculation Coolant System
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The SMART CUT 1805 is specialized for cutting sample coupons from materials such as PCB Boards, FR4 panels, ceramic substrates, and much more, especially those too large for other precision cutting machines.
It can cut materials like PCB Boards, FR4 composite panels, ceramics, electronic packages, optics, flat glass, ultra-hard tiles, carbon fiber, honeycomb, and many other materials.
With the easy-to-use quick clamps, materials can be fixed in less than 30 seconds.
It ensures the material is held accurately in place without causing any stress or deformation.
The SMART CUT 1805 offers super high precision cutting up to 25-micron accuracy.
It can cut very large and long panels up to 750mm in length.
The variable speed, ranging from low to high, can be adjusted to accommodate all types of materials.
The machine can be operated both manually and automatically. An HMI touch screen controls all functions, from speed and feed rate to motor functions.
Yes, its height can be adjusted using hydraulics.
The machine can handle super thin materials to thicker ones up to 30mm.
It comes with a recirculation coolant system, ensuring the blade remains cool and the cuts are clean.
Yes, special vises can be ordered as per the requirements.
The machine’s design and features ensure a super smooth surface finish on the cut material.
The coolant is filtered and recirculated in a fully enclosed tank that comes with the machine, ensuring efficient cooling.
While it boasts an intuitive HMI touch screen control, training is recommended to get the best out of the machine and ensure safety.
Among its features, it offers the largest surface area in its class, variable speeds, and super high precision cutting, making it stand out.
The adjustable height allows for precise positioning of the material, accommodating various thicknesses and ensuring optimal cuts every time.
While specific materials aren’t mentioned in the provided details, the saw accommodates a variety of blades from .009″ to .080 kerf thickness, suitable for diverse cutting needs.
Yes, the saw’s variable speed feature and diverse blade selection allow it to cut through both soft and ultra-hard materials with precision.
The recirculation coolant system continuously cycles and filters the coolant to keep the blade temperature stable, preventing overheating and ensuring smooth cuts.
Like all machines, regular maintenance ensures optimal performance. It’s advisable to check the coolant levels, clean filters, and monitor the system for any anomalies.
The machine’s design includes safety measures like the enclosed coolant system and clamps that hold materials securely, preventing slips or dislodgment during operation.
The HMI touch screen simplifies machine operation, allowing users to adjust settings, control speeds, and monitor processes in real-time.
Yes, the SMART CUT® 1805 is designed to handle industrial-grade cutting, especially for materials too large for other precision cutting machines.
Absolutely. The machine’s feed rate can be adjusted between 0~150 mm/min to cater to the material’s hardness and the desired precision.
After a cut, the automatic home point return ensures that the blade returns to its starting position, making it ready for the next cutting process and reducing manual intervention.
Given its versatility, industries dealing with PCB boards, optics, composites, and other similar materials will find the SMART CUT® 1805 especially beneficial.
While the provided information doesn’t specify, it’s always recommended to install precision equipment in a stable environment, free from excessive dust, humidity, and temperature fluctuations.
While not explicitly mentioned, manufacturers typically provide replacement parts for their machines. You’d need to contact them directly for specifics.
The fasten vise securely holds materials in place, ensuring they don’t move during cutting. This stability results in more accurate and consistent cuts.
Given its manual and fully automatic functions, SMART CUT® 1805 can be integrated into various workflows. However, specifics would depend on the assembly line’s requirements.
Regularly checking and maintaining the coolant is crucial. Depending on usage, a periodic change is recommended, but always refer to the manufacturer’s guidelines.
The machine promises a super smooth surface finish, ensuring minimal post-cut processing for many materials.
A 25-micron accuracy ensures extremely precise cuts, crucial for industries where minute discrepancies can affect product quality or functionality.
Choosing the right blade depends on material hardness and desired cut precision.
Always ensure the machine is turned off and unplugged during blade changes. Wear protective gloves, and follow the user manual’s guidelines for safe blade replacement.
Routine cleaning, especially of the cutting chamber and coolant system, is advisable. For specific cleaning guidelines, consult the operating manual.
Different materials require different cutting speeds. A broad RPM range ensures versatility in accommodating various materials and achieving the desired cut quality.
The machine’s design, including the quick clamps and holding fixture, minimizes stress and deformation risks, ensuring material integrity.
The machine runs on a 370W motor. While its exact energy consumption isn’t specified, it’s designed for industrial use, balancing performance and energy efficiency.
Download Operating Manuals
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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