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The Advanced SMART CUT® 1600 Series features two standard models accommodating for the cutting of 2 foot by 2 foot and 4 foot by 4 foot composite sheets with maximum thickness of 0.75″ (~20 mm). Customized special order units can accommodate maximum thickness of 1.5″ (~40 mm). All units include an EZ-TSK (Touch Screen Keypad) for simple user operation.
Pneumatic Sheet Clamps
For accurate sectioning the composite sheet need to be firmly clamped during cutting. For this purpose pneumatic clamps are fitted to the worktable the entire length of the cutting head traverse. The clamping surfaces are rubberized for improved clamping of long sheets
Cutting Head Traverse
With the SMART CUT® 1600 Series Advanced Precision Composite Plate Saws the cutting head moves accurately along linear bars so that the alignment of the cutting wheel to the material fence and wheel slot is crucial for accurate parallel sections.
The cutting head is powered by a 3kW/4hp motor. It can be automatically raised or lowered to take account of thickness and depth of cut. The material is clamped to the work table with pneumatic clamps on both sides. Coolant jets are positioned inside the wheel guard on either side of the wheel to spray coolant on the cutting area.
Fence has been designed for precision accuracy over the longest cut lengths, moving along linear bars.
Fence position control via EZ-TSK
Pneumatic lock for a stable fence position during sectioning
Control Module Design
The main frame construction has a flat stainless steel slatted worktable with stainless drip tray immediately below it. A small insert table is located at one end of the worktable so the small pieces of material can be handled more easily. The width of the table is made to accommodate the width of sheet being sectioned
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT® KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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