Diamond Smart Cut

UKAM Industrial Superhard Tools

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SMART CUT® 010DME (SMCDU) Diamond Micro Drills

SMART CUT  010DME diamond micro drills are produced using electroplated (nickel bond) galvanic plating process. These tools can be used for drilling and machining large variety of materials such as Precision Optics, Silicon Carbide, Boron Nitride, Boron Carbide, Alumina Ceramics, Silicon, Sapphire & Yag, Glass, Quartz, & Pyrex Tubing & Many Other Applications. 

Small diameter below .020” (0.5mm) are made using diamond plating (galvanic) method, where the diamond crystals are deposited evening  on the tip evenly over time.

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010DME Diamond Micro Drills
2020016
SMCDU16
0.016" (.406mm)
.062” (1.57mm)
.093”(2.36mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1
010DME Diamond Micro Drills
2020020
SMCDU20
0.020" (.508mm)
.062” (1.57mm)
.125” (3.175mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1
010DME Diamond Micro Drills
2020025
SMCDU25
0.025" (.635mm)
.093”(2.36mm)
.156” (3.96mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1
010DME Diamond Micro Drills
2020030
SMCDU30
0.030" (.762mm)
.093”(2.36mm)
.156” (3.96mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1
010DME Diamond Micro Drills
2020035
SMCDU35
0.035" (.889mm)
.093”(2.36mm)
.187” (4.75mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1
010DME Diamond Micro Drills
2020040
SMCDU40
0.040" (1.016mm)
1/8" (3.175mm)
.218” (5.53mm)
1" (25.4mm)
$44.71
3 pcs - $41.78 ea
6 pcs - $39.84 ea
9 pcs - $37.91 ea
12 pcs - $35.97 ea
16 pcs - $33.03 ea
21 pcs - $31.09 ea
26 pcs - $29.16 ea
31 pcs - $26.23 ea
41 pcs - $23.29 ea
Max:
Min: 1
Step: 1

Advantages

Features

Equipment Used on:

Application (Materials Used on)

SMART CUT™  Series Micro Diamond Drills provide the most excellent performance large spectrum of ultra hard, brittle, and dense materials such as:

High Quality & Consistent

Manufacturing Process/Quality Control

SMART CUT™  Series 005DME & 010DME electroplated diamond core drills are products in highly controlled, galvanic plating process & clean room environment under the Highest Quality Standards to Mil Specs. Steel bodies are machined to very high precision tolerances from M2 or M42 hardened steel on Swiss Screw Machines Highly Experienced Engineers and chemists constantly monitor and control all material input & output at all stages of manufacturing process. Utilizing world class quality control, inspection, and measurement equipment. Insuring product consistency for use in demanding & sensitive applications. This process allows the tools to be produced with very tight tolerances, and optimize kerf shape, geometry, diamond size, and bond hardness to fit your particular application/requirements

Insuring product consistency for use in demanding & sensitive applications such Nano Technology, MEMS, Materials Research, and etc. Customers include some of the Leading Fortune 500 companies, Universities, Military, Space Flight Organizations, Laboratories, Advanced Material Fabricating Facilities to small machine shops.

UKAM Industrial Superhard Tools experience, precision manufacturing, modern quality control methods, allow us to control and regulate dozens of variables that affect diamond drill life, quality of cut, surface finish

Highest Quality

Diamond Crystals & Raw Materials

Only the highest quality raw materials are used in manufacturing process.

Our experience, precision manufacturing, modern quality control methods, allow us to control and regulate dozens of variables that affect diamond drill life, quality of cut, surface finish.

Faster Drilling Action

Diamond drills made utilizing SMART CUT  technology are much more aggressive than your conventional drills. They can drill faster, while still leaving behind a smooth finish free of material deformation.

Longer Life

In most cases tools manufactured utilizing SMART CUT  technology, will outlast other conventional  nickel bonded diamond & CBN drills. SMART CUT  diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More Consistent Performance

SMART CUT  Multi Layered Electroplated Diamond Drills have three diamond layers impregnated inside the bond matrix. Unlike Many Other drill Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Manufactured Using The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best Performance & Value on the Market

SMART CUT  Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Minimize Chipping & Improve Surface Finish

SMART CUT  Multi Layered Electroplated Diamond Drills have diamonds oriented and evenly distributed in a bond matrix. Providing faster, freer cutting action with minimum heat generation. This translates in improved surface finish and minimum chipping.

About Nickel Bond (Electroplated) Tools

Electroplated (Nickel Bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside. Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.

Electroplated Diamond Products Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated diamond tools. 

Multi Layered Electroplated Diamond & CBN Coatings

they have several layers of diamonds, held by a tough durable nickel alloy. Providing high  diamond  concentration, better diamond crystal retention and maximum diamond particle (grit) exposure/protrusion ratio. This provides freer,  faster cutting  action  with  minimum heat generation. Advantages of this type of technology include: longer tool life, more uniformity in performance, less stress to material being worked on, minimum material deformation, and better preservation of true material micro structure. This is specially important for more delicate, sensitive applications such as: glass, crystals, silicon wafers, carbon composites, sapphire, etc.

Variables that Influence

Diamond Micro Drill Specification

Steel Body Composition

The steel body using is usually high speed steel ranging in hardness from 40 to 50 Rockwell scale C. Standard configuration of standard stock diamond micro tools is flat end cylinder but the angle and radius can also be customized if needed. 

Diamond / CBN Particle Sizes Used

Diamond sizes used range form 6 microns to 120 microns. Diamond grit size used is in proportion to diameter of the drill tip and can range form 3 to 70 microns.

Head Lengths

Head length made in proportion to diameter of the tool. Usually it cannot exceed 15 times the diameter of the tool.

Recommended RPM’s

diamond & CBN micro drills are used at high speeds ranging from 150,000 to 35,000 RPM’s. The smaller the diameter the tool the higher the recommended speed for optimal performance. The drills may work at lower rpm’s with significantly shorter drill life and possible drill breakage. Optimum RPM's will vary depending on desired cut quality, drill depth, material hardness, density, shape & porosity. Please consult our technical support team or engineering department to determine the best solution or your specific application.

Shank Diameter

shank size is usually 1/8” (3.2mm) or .040” (1mm) to fit most collets. The shank diameter is designed to be in proportion to diameter of the drill/tool. Very small diamond & cbn micro drills .001” to .015” will have shank diameter of .040” (1mm). Larger diameter micro drills .016” to .040” will have shank diameter of 1/8” (3.2mm). Smaller diameter micro drills/tools can be produced with 1/8” (3.2mm) shank and larger micro drills/tools can be made with .040” (1mm) shank. Other shank diameters can be made upon request.

Recommend Coolants

We recommend using with our SMART CUT water soluble coolant for optimal results. using proper coolant type at the right velocity, angle at drilling zone will improve the life & performance of your tool and help reduce drill breakage.

Diamond & CBN Micro Drills / Tools

Custom Manufacturing Capabilities

In addition to the standard SMART CUT series Diamond Micro Drills typically available from stock. We can produce large variety of custom diamond & cbn micro drills and tools per your specification or drawing

Typically minimum order would be 10 ps and lead time 4 to 6 weeks. 
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