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FOR
ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS
SMART
CUT™ 4005 Low Speed Sectioning Saw with 4" (101mm) blade capacity
Small,
automatic precision cut-off machine for sectioning all materialographic
and ceramic specimens
SMART
CUT™ 4005 Low Speed Saw is very easy to operate, with
fixation of the specimen and the setting of specimen size, cutting
speed, and cutting pressure taking only a few minutes. The workpiece is
fastened in a holder mounted on a movable arm.
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SMART
CUT™ 4005 is a small, low-speed, precision cut-off machine
for sectioning all types of materials. Maximum specimen size: 30 mm dia. The cutting speed is continuously variable and the motor
is designed to ensure that the selected speed remains constant at any
load. The required specimen size can be set with an accuracy of + 0.003
mm, by means of LCD digital micrometer, and the cutting pressure can be
selected independent of the weight of the specimen. The exact cutting
speed (RPM) is shown on LCD digital display.
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The machine
also allows an option for sectioning/cutting with gang operation
(several blades) cutting at the same time (up to 4 blades). Perfect for brittle
crystals, ceramics, and TEM samples. The
cutting process is liquid-cooled with the cooling liquid draining back continuously
into the coolant tank. |
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When the cutting operation is finished the
cut-off wheel stops and the specimen falls into a basket in the coolant
tank thus protecting the specimen from drying and making retrieval easy.
The coolant tank is very easy to remove and both the retrieval of the
finished specimens and the cleaning of the coolant tank are therefore
simple and straightforward.
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SMART
CUT™ 4005 is Most Affordable
Low Speed Sectioning Saw available on the
market today. Providing
equal Precision, Productivity and
Versatility as well know Brand Name Low Speed Saws, at significantly
lower price. Perfect
for Production and R & D facilities on a Budget.
Compare to any other Low Sectioning / Wafering
Saw. START SAVING MONEY TODAY!
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INDUSTRIES USED
IN:
Composites
Glass
Geology
Quartz
Materials Research
Medical Devices
Metallography
Photonics / Optics
Semiconductor
Many Others
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Accessories
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ACCESSORIES
- Optional
items (not included in the standard package)
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Qty. |
Picture |
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UKAMLS020
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90 Degree
Cross Vise
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Optional |
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UKAMLS021
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Mini Vise (1
1/4" x 3/4" Jaw Width; 1" Max. Jaw Opening) |
Optional |
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UKAMLS022
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Blade Spacer
for Dicing Multiple Slices of Samples in
parallel. 10 mm in Thickness; 60 mm in Diameter |
Optional |
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Advantages:
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Minimal
Blade Load / Very Simple to Use
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Best
performance & price per cut
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Universal
Application / Adjusts to fit any application
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Improve
Cutting/Sectioning Speed
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Minimize
Material Structure Deformation
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Improve
Surface Finish Quality / Minimize Burrs on Edges
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Reduce
Material Loss
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Gang Sawing
Capability
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Perfect
for Organizations on a Budget
SMART CUT™ Synthetic
Water Soluble Coolant Stream
of SMART CUT™ coolant added to deionized (DI)
water reduces material thermal stress, edge
damage, &
internal
cracking, assuring long-term
integrity of material
being cut.
Since SMART CUT™ KOOL is
a coolant and
lubricant, both the diamond blade
and material benefit. Find
out more >>>
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PRECISION SAW GUIDE:
Best Performance
& Price
Low Speed Sectioning Saw
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Speed range:
varies from 0 - 600 rpm DC with digital display
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Power: 110 and 220
AC switch-able
for worldwide use.
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High
toque DC motor (70W)
to allow multi-blade cutting operation
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Position
accuracy: 0.005mm
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Max. travel
distance: 25.4 mm by LCD digital micrometer ( 50 mm with adjusting
sample holder)
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Water-proof LCD digital micrometer
with reading of 0.001 mm and accuracy of 0.003 mm
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Blade
Diameter: 3"
to 4" (75mm to 101mm) OD
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Automatic
shut off: allow the saw to run unattended.
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Warranty: two years
limited,
not including rusting and damage due to carelessness or customer
neglect
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Package dimension:
19"
x 15"
x 15"
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Shipping weight:
32lbs
Standard
Package
FREE
Diamond Wafering Blade
4" x .012" x
1/2" Sintered
(Metal Bond)
with 5mm Diamond Height.
We will help you chose the
right blade bond, diamond mesh size and concentration for your particular Material / Application
How
to select the Right Diamond Wafering Blade for your application
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SMART
CUT™ Precision Diamond Sectioning have been successfully implemented
and proven in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost. With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive. |
Fully
automatic Precision Sawing machines usually cost several thousand and even tens
thousands of dollars. Yet, most Advanced Material Manufacturing and R & D facilities very rarely require
the functionality of high cost, automatic sectioning saws. SMART
CUT™ series of Precision Diamond Saws have been designed to provide
the material researcher or engineer the same capabilities they would expect from
high cost automatic sectioning saws, at literally small fraction of the price. Start
Saving Money Today!
We
recognize that the Diamond Wafering / Sectioning Blade by itself is
perhaps the most important factor in your sectioning / precision diamond sawing
operation. The diamonds impregnated inside the bond matrix of the
wafering blade, are what actually participate in cutting action. No matter how
precision or well made your wafering saw. You will not be able to obtain the
material surface finish, and precision tolerances you need, if the blade you are
using is not right for your application.
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UKAM
Industrial Superhard Tools proprietary blade chemistry, precision manufacturing
methods, modern quality control methods, allow us to control and regulate the
dozens of variables that affect blade life, quality of cut, surface finish.
Reducing and often eliminating additional steps often required after sectioning.
All blades are manufactured and available from inventory to fit your specific
material, application, and surface finish requirements. We will work with
you to determine your needs, and develop the right bond formulation,
concentration, and grit sizes. SMART
CUT™ Precision Diamond Wafering
Blades are designed and specially selected to provide maximum possible blade
life, for your desired cut quality and speed. |
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UKAM
Industrial Superhard Tools is one of the Leading Diamond Wafering Blade
Manufacturers, with one of the Largest
Inventory of Precision Diamond Wafering Blades
in the U.S. Over 4,000 diamond wafering
blades in stock, available in
different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh
sizes, and bond hardness's.
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You are sure to find the Right Diamond Wafering Blade for
your application in stock and ready for same day delivery. If
you are not using these blades, you are paying too much.
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What
you will save on the cost of consumables and Diamond Wafering Blades will more
than pay for the saw in short period of time.
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