Diamond & CBN Blades, Ultra Thin & High Precision
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Improve & Optimize your Cutting Operation
UKAM Industires Superhard Tools
Let us be a Partner in your success.
UKAM Industrial Superhard Tools is a small American High Technology & Specialty Diamond Tool & Equipment Manufacturer. We specialize in ultra thin & high precision diamond / cbn cutting blades and precision cutting machines for many industries.
Diamond & CBN Cutting blades available from 1” (25.4mm) to 48” (1,219mm) starting .001” (0.25mm) thickness.
Thousands of Diamond & CBN cutting blades are available from stock & we can custom manufacture almost any specification per your requirement with fast lead times and usually no minimum order quantities.
We have the Experience, Tradition, & People to help you improve and optimize your cutting operation.
- Different Product
- Different Technology
- Different Company
- Expect MORE from your tools
Find Diamond & CBN Blades
by Material Type
Blades For Microelectronics
Diamond Dicing Blades from 0.5″ (12.7mm) to 6″ (154mm) in Diameter, starting from .001″ (25 microns) thick. For all applications
Blades For
Lapidary
sintered (metal bond) diamond lapidary blades are the highest performance & longest lasing blades available today. Used on trim saws,
Blades For
Stone
We have Diamond Blades available from 0.5” to 48” OD, Used for cutting large variety of stone materials. We have
Blades For Construction
Diamond Blades available from 0.5” to 48” OD, Used for cutting large variety of concrete and construction. We have large
Ultra Thin & Precision Carbide Blades
Ultra Thin & High Precision Carbide Blades for Slicing, Dicing, Slotting, & Grooving – available as thin as .004″ and
Blades For
Composites
Ultra Thin & High Precision Diamond Blades from 0.5” to 48” OD, starting .004”. Used for cutting large variety of
Blades For
Glass
Thin & High Precision Diamond Blades<; from 0.5” to 48” OD, starting .004”. Used for cutting large variety of optical
Blades For Advanced Ceramics
Ultra Thin & High Precision Diamond Blades from 0.5” to 48” OD, starting .004” (0.1mm). Used for cutting large variety
Blades For Metallography
Diamond & CBN Wafering Blades are the most widely used type of wafering blades for almost all materials and applications. Available from
Diamond
Wire
Diamond wire blades made to order from 0.12mm TO 0.42mm diameter available for any spool for just about any wire
Diamond Band Saw Blades
Diamond band Saw Blades made to order to your specifications, available in any length width from 250 (6.4mm).
Inside Diameter
Blades
ID blades (inside diameter) diamond cutting plates are nickel bond product with diamond coating on the internal edge. Internal diameter
Blades For Gang
Saws
Precision diamond & cbn cutting blades for use on gang cutting operations. Blades are produced with high precision tolerances on
Abrasive Cut Off
Blades
Alumina oxide & silicon carbide wheels are formulated for non-ferrous and non-metallic materials. The aluminum oxide wheels are designed for
Find Diamond & CBN Blades
by Bond Type
SMART CUT®
Technology
Advanced technology that redefines the standard. Every diamond or cbn crystal evenly positioned oriented in open bond matrix. Each crystal
Sintered (Metal Bond) Diamond & CBN Blades
Sintered (metal bonded) diamond & CBN Blades have multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. Metal bonded diamond tools are impregnated” with diamonds.
Resin Bond
Diamond & CBN Blades
Resin Bond Diamond & CBN BLades are available in large variety of specifications
Nickel Bond (Plated) Diamond & CBN Blades
Nickel Bond Diamond & CBN Blades usually have a single layer of diamonds, held by a tough durable nickel alloy. diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation. Recommended for cutting softer and more gummy materials
Braised Bond
Diamond & CBN Blades
Brazed Bond Diamond Blades are perfect for machining tough-to-cut materials where fast stock removal and deep cuts are required. Including applications such as: non-metallic materials such as graphite epoxy, FRP, graphite, fiberglass, friction material, honeycomb and other composites.
Hybrid Bond
Diamond & CBN Blades
Hybrid bond blades offer exceptional longevity, maintaining superior form, shape, and extended lifespan while consistently delivering outstanding performance. These blades are designed to overcoming the limitations of conventional resin bond diamond & cbn blades.
Find Diamond & CBN Blades
by Diameter
DIAMOND & CBN BLADES
by Cutting Machine Type
Surface Grinders
Surface Grinder is an excellent overall slicing and diamond machining machine. Used for a large variety of materials / applications. The choice of most machine shops.
Dicing Saws
Dicing Saw provides the most precision cutting performance, tolerances, and smoothest surface finish available. Dicing saws provide reduced material loss, & minimum edge chipping.
Low Speed Wafering / Sectioning Saws
Used for cross sectioning of a large variety of specimens for metallographic failure analysis process. low- speed, precision cut-off machine for sectioning all types of materials. The cutting speed is continuously variable from 0 to 600 RPM. The required specimen size can be set with an accuracy of + 0.003 mm, by means of LCD digital micrometer, and the cutting pressure can be selected independent of the weight of the specimen.
Trim Saw
Come with adjustable speed, and optional self feeding mechanism. Trim saws are in between a regular tile saw and precision cut off saw.
CNC / Milling Machine
Used for high production sawing operations. Automatic, fast and precision sawing of a large variety of materials.
Tile / Masonary Saw
Used for rough cutting of different types of material. Single speed, usually with manual feed.
Abrasive Cut Off Saws
Abrasive cut-off machines are commonly used in laboratories for cutting and sectioning various materials. These machines utilize abrasive cutting wheels or discs to cut through metals, ceramics, composites, and other hard materials. They are particularly useful in preparing samples for analysis, examination, or testing.
High Speed Precision Saws
Used for cross sectioning of a large variety of specimens for metallographic failure analysis process. Many saws are automatically programmable for cutting of multiple specimens to desired size & thickness.
DIAMOND & CBN BLADES
by Application
Diamond & CBN Blade
Accessories & Consumables
SMART CUT® Coolant (Water Soluble)
SMART CUT Synthetic Water Soluble coolant (fully contamination free) will reduce heat & friction between dicing blade and material. And improve
Precision Cutting Service & Process Development
On all types of Metallic Materials, Ceramics, Optics, Substrates & Wafers. Typical Dimensions of material we work with: Maximum Size of
Dressing Sticks
We offer large range of dressing stick specifications in wide range of sizes and shapes for most dicing blade applications.
Blade Stiffeners
Wheel Stiffeners provide stability, rigidity & additional support for your blades. They help in prventing the blade from loosing wobbling
Precision Arbors
Precision arbors ½” (12.7mm) and 5/8” (15.75mm) diameter to fit many different type of cutting machines and cutting blades. Use
SMART CUT® Precision Diamond & CBN Blades
- Diamond blade OD: 0.5 in. to 48" in. (12 mm to 1,219 mm)
- Diamond blade thickness: As thin as 0.003 in. (0.076 mm)
- Diamond & CBN Abrasive Sizes: 3 to 151 micron
- Diamond/CBN Abrasive Concentration: 25 to 200 con
- Abrasive (Diamond/CBN) Types: Natural Diamond, Coated & Uncoated Synthetic Diamond or CBN
- arbor sizes available (inside diameters): any arbor size. Standard are 1⁄2, 5/8", 3/4", 1, 1.25", 40mm, 2.75°, 3.5". For most blades we can alter the arbor size to anything you need, almost same day and if can also produce any arbor size. Blades mounted on straight shank & mandrel available
- Blade Types: 1E1, 1M1, 1N1, 1V1, 1E8, 1M8, 1N8, 1V8, 1A1RSS
- Slots: we can grand any slot number depth and spacing
- diamond depth (diamond height): 1.58mm to 20mm and fully impregnated with diamond (from OD to ID)
- Blade Edge Type: Continuous Rim, Slotted, Segmented, Serrated, band saw blades, wire blades
- Blade Core Available: Steel, Stainless Steel, Bronze, Steel with Memory, High carbon steel, tungsten carbide, fully impregnated with diamond
- Bond Hardness: Super Soft to Super Hard
- Accessories: coolants, dressing plates, and flanges
Why Choose Us?
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superiror Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
- Custom Manufacturing
- Better Value manufacturer Direct Price
We Can Help You:
- Eliminate / Minimize Chipping
- Improve Surface Finish Quality
- Preserve True Material Microstructure
- Reduce & eliminate Material Deformation
- Increase Blade Life
- Improve dicing Process Consistency
- Improve Productivity
- Maintain Consistent Cutting Speed
- Reduce Blade Change & Mounting Cost
- Reduce Cost
- Reduce Chipping
- Reduce Blade Wear
- Increase Process Consistency
- Increase Production Rate
- Improve Part Geometry & Tolerances
How SMART CUT® Sintered
(Metal bond) Bond Works?
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Find the Right Diamond Blade
For Your Application
The diamonds impregnated inside the bond matrix of the diamond & cbn blade, are what actually participate in cutting action. No matter what cutting equipment and process you are using. You will not be able to obtain the material surface finish, and precision tolerances you need, if the diamond & cbn blade you are using is not right for your application.
UKAM Industrial Superhard Tools experience, precision manufacturing, modern quality control methods, allow us to control and regulate dozens of variables that affect diamond & cbn blade life, quality of cut, surface finish.
We will work with you to determine your needs, and recommend the Right diamond & cbn blade Solution for your specific material / application.
UKAM INDUSTRIAL SUPERHARD TOOLS
High Quality Standards & Product Consistency
Not all Diamond & CBN Blades are created equal. UKAM Industrial Superhard Tools uses only the highest quality diamonds and raw materials in Diamond & CBN Blades manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment. Our Diamond & CBN Blades are regularly used in demanding & mission critical applications.
CUBIC BORON NITRIDE (CBN)
Why Use Cubic Boron Nitride?
Cubic Boron Nitride (CBN) is a synthetic material that is renowned for its exceptional hardness and high thermal stability. machining ferrous materials such as hardened steels, cast iron, and superalloys. Its hardness and thermal stability make it highly effective in high-speed machining operations, where it can withstand the heat and pressures generated during cutting processes.
CBN is recommended for cutting had metals, specially iron and steel. Since carbon in steel reacts with carbon in diamond, quickly dulling the diamond crystal and slowing the material removal. CBN blades provide significantly reduced cutting times for tough, gummy materials, such as lead and titanium. However, CBN are not recommended for ceramics and other non metallic materials.
These blades will provide precise cutting capability on difficult to cut samples/materials. These CBN blades will significantly reduce your cutting time on ferrous materials compared to conventional diamond wafering blades.
LET US HELP YOU
We Are A Partner In Your Success
Our Knowledge Center
We highly suggest exploring our Knowledge Center, which contains valuable information, where you will find answers to most of your questions.
This valuable resource is offered to you FREE of charge, which is a rare benefit as many companies charge for similar information. We urge you to take advantage of this resource.
DIAMOND & CBN BLADE
Bond Specifications Comparison
Blade Bond Types |
Resin Bond |
Sintered (Metal Bond) |
Nickel Bond |
Hybrid Bond |
Braised Bond |
Carbide |
---|---|---|---|---|---|---|
BOND ILLUSTRATION |
||||||
SEM Bond Cross Section |
||||||
Applications |
DIAMOND, Resin Bond
|
DIAMOND, Sintered (metal bond)
|
DIAMOND, (nickel bond)
|
DIAMOND, Hybrid Bond
|
DIAMOND, Braised Bond
|
Carbide
|
Bond Characteristics |
superior cut quality than the finest size metal bond (sintered) bade. Recommended for cutting hard, brittle or delicate materials including ceramics, carbides, composites and exotic metals where low heat generation or improved surface finish is desired. |
multiple layers of diamonds impregnated inside the metal matrix Provide longer then resin bond and nickel bond blades. They wear evenly, and are known for their long life & consistency. Used in vast majority of cutting applications. |
have a single layer of diamonds, held by a tough durable nickel alloy. diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation |
experience the advantages of cutting speed and improved surface finish that you have come to expect from resin bond, coupled with the durability, consistency, aggressiveness, and excellent performance typically associated with sintered (metal bond) |
Brazed Bond Diamond Tools are produced inside vacuum oven at a high temperature, single layer of diamond crystal bonded to steel body with very high diamond exposure.. |
have a single layer of diamonds, held by a tough durable nickel alloy. diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation |
Adventages |
|
|
|
|
|
|
Core Type |
High carbon steel |
Bronze (non magnetic) High carbon steel |
Memory Steel Stainless Steel Alloy |
High carbon steel |
High carbon steel |
Tungsten carbide |
(Diamond/CBN) Sizes Avaialble |
80 to 320 mesh |
50 to 400 mesh |
50 to 320 mesh |
60 to 3,000 mesh |
25 to 400 mesh |
Not applicable |
Diamond Depth (height) |
5mm, 6.4mm |
4mm, 7mm, 10mm, fully sintered |
1/16", 1/8" |
5mm, 6.4mm, 10mm |
1/16", 1/8" |
Not applicable |
Diamond Concentration |
25 to 200 con |
25 to 200 con |
100 to 250 con |
25 to 200 con |
100 to 250 con |
Not applicable |
Minimum Blade Thickness |
.015" (.381mm) |
.006" (0.101mm) |
.007" (0.0076mm)
|
.020" (0.5mm)) |
.035” (.082mm) |
.004" (0.10mm) |
Coolant Used |
Can be used with synthetic water soluble coolant or mineral oil. can be used without coolant in many applications when needed |
Must be used with synthetic water soluble coolant or mineral oil, or water at minimum. |
Can be used with synthetic water soluble coolant or mineral oil or water. can be used without coolant in many applications when needed |
Can be used with synthetic water soluble coolant or mineral oil. can be used without coolant in some applications when needed |
Can be used dry (without any coolant) |
Can be used with synthetic water soluble coolant or mineral oil or water. can be used without coolant in many applications when needed |
Blade Life |
Medium |
Longest |
Shortest |
Medium / Long |
Medium |
Short |
Minimum RPM's |
50 |
1,000 |
450 |
1,000 |
450 |
50 |
Precision Cutting Saws
for Lab and Industry
UKAM Industrial Superhard Tools manufacturers & offers large variety of cutting machines for Laboratory & Industry. Applications range for R & D, Sample Preparation, Failure Analysis, Material Research, & many other industrial applications.
Examples of materials cut include: ceramics, composites, glass, plastics, quartz, metals, petrographic samples and graphite. From high capacity cutting of very large work pieces to precision cutting of even the most delicate samples.
- Different Product
- Different Technology
- Different Company
- Expect MORE from your tools
CUSTOM MADE
Have A Unique Requirement?
Let us make custom diamond & CBN Blades specifically designed for your application/ requirements
Just about any diamond/cbn blade can be Designed and manufactured per your drawing or specifications
No Minimum
Order Quantity
Fast Lead
Times
Precision Tolerances
Free
Consultation
Limitless
Possibilities
Why Work With Us?
Comprehensive Source of Information on Diamond & CBN Blades
We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be.
On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Diamond & CBN Cut Off Blades available in the USA. Diameters from 0.5” (12.7mm) to 48” (1,219mm), kerf thickness from 0.001” (0.025mm) to 0.5” (12.7mm), any arbor size, diamond mesh size, concentration, bond hardness, tolerances, Custom Manufacturing to fit your particular requirements is available with short lead times and no minimum order quantities.
Experience makes all the Difference
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary diamond & CBN Blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect diamond & cbn blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
Umatched Technical Support
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality &
Consistency
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect More From Your Tools