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SMART CUT® 4002
Sectioning Saw
SMART CUT® 4002 is an versatile entry level laboratory cutting saw that is very affordably priced, Designed for Fast & Precision sectioning of printed circuit boards, ceramic substrates, electronic packages, and many other materials up to 1.0″ (25.4mm) in diameter. The saw has powerful 1/4 HP motor, running at variable speed of 400 to 3,400 RPM allow for most samples to be sectioned/cut in less then a minute.
Combined with longer sample sectioning capability then typically available for saws of same footprint (such as low speed saws). This machine be used for general low deformation, low kerf loss sectioning. SMART CUT® 4002 has largest work surface area than any other saw in its class. Designed to accommodate oversize samples.
Coolant is stored below and applied to sample by rotating the blade. Saw table has a large working area measuring 6″ x 10″ has no inhibiting lip. The saw housing is made from unbreakable cross-linked polyethylene and the housing is guaranteed for life..
DESCRIPTION
SPECIFICATIONS
ADVANTAGES
INDUSTRIES USED IN
FAQ
ACCESSORIES
OPERATING MANUALS
DESCRIPTION
Allowing the user to adjust RPM’s to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned unattended (without operator presence). Most Samples / Materials can be sectioned in seconds or few minutes, with no material deformation, & preserving sample/material True Micro Structure. The larger Speed range allows utilization of significantly larger blade specifications that can obtain equivalent or better cut quality within much shorter time period, compared to lows peed saws today. Compare to any other low or high speed brand name Sectioning / Wafering Saw.
SMART CUT. 4002 is able to withstand more exploitation, requires less maintenance, and much easier to use. No complex programs or controls to learn or restrict your sectioning operation. It’s straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.
SPECIFICATIONS
- Cutting Action: Linear blade feeds into work piece. Material is slowly feed into the rotating blade.
- Motor Power: 1/4 HP
- RPM’s (Variable Speed): 400-3,400 rpm
- Blades SMART CUT™ 4002 can accommodate:
- Wafering & Abrasive Blade Diameters: 4″ (100mm)
- Blade Thickness: .009″ (0.22mm) to .075″ (1.9mm)
- Can be used with:
- SMART CUT Diamond
- Wafering Blades
- Other manufacturers
- Diamond Wafering
- Blades
- Abrasive Cut Off blades.
- Coolant Capacity: ¼
- Arbor: 5/8″ or ½” (15.8 or 12.7mm)
- Slot for blade: 0.124″ (3.15mm)
- Shipping Weight: 22 lb
- Shipping Dimensions: 16″ x 13″ x 11”
ADVANTAGES
- Most Affordable Entry Level Lab Cutting Saw on Market Today
- Reduce Consumables Cost by up to 400%
- Equal or Better Cut Quality on most Applications to Fully Automatic Sectioning Saws, at small Fraction of cost.
- No Material Deformation
- Can withstand more exploitation that conventional precision sectioning saws
- Very Easy to use (reduce operator error & training)
- Can be used for just about any material or application
- Very compact, requires minimum space
- Powerful motor designed for cutting very hard to soft materials
- Straight forward design allows the operator to concentrate on sectioning samples, not operating the machine
- The durable housing is made from unbreakable cross linked
- polyethylene which cannot rust. Housing and all plastic parts are guaranteed for life.
- Larger speed range allow for almost unlimited number of blade specification choices to achieve desired results
- Perfect for Manufacturing and R & D Organizations on a Budget
INDUSTRIES USED IN


INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor

Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
The SMART CUT™ 4002 is an entry-level lab cutting saw designed for fast and precise sectioning of materials like printed circuit boards, ceramic substrates, electronic packages, and other materials up to 1.0″ (25.4mm) in diameter.
The saw comes equipped with a robust 1/4 HP motor.
It has a variable speed ranging from 400 to 3,400 RPM.
The coolant is stored below and is applied to the sample by rotating the blade.
The saw table has a large working area measuring 6″ x 10″ and lacks an inhibiting lip.
The saw housing is constructed from unbreakable cross-linked polyethylene, and the housing comes with a lifetime guarantee.
Yes, the user can adjust RPMs to better suit the sample/material being cut. The motor is also designed to maintain the selected speed regardless of the load.
Sectioning is performed in a closed environment using a Plexiglas Cover.
This feature allows samples to be sectioned without operator presence. The gravity weight feed ensures consistent force during the cutting operation, allowing the operator to focus on other tasks.
The saw can accommodate Wafering & Abrasive Blade Diameters of 4″ (100mm) with blade thickness ranging from .009″ (0.22mm) to .075″ (1.9mm).
Yes, besides the SMART CUT Diamond and Wafering Blades, it can also work with other manufacturers’ Diamond Wafering Blades and Abrasive Cut Off blades.
The coolant capacity is ¼.
The shipping weight is 22 lb with shipping dimensions of 16″ x 13″ x 11”.
The VICE ASSEMBLY is an adjustable guide for precision cuts. It holds the workpiece securely, advancing slowly to feed the material evenly into the blade. It can be adjusted to hold various material sizes, shapes, and configurations.
35mm Diameter flanges are available to provide support and stiffness to the blade, preventing the blade from losing tension and flatness.
The SMART CUT™ 4002 is known for its affordability, reduced consumable costs, quality cuts, durability, ease of use, and versatile application range.
Yes, its straightforward design allows operators to focus on sectioning samples rather than operating the machine.
The material is slowly fed into the rotating blade through a linear blade action.
Yes, its powerful motor is designed to cut both hard and soft materials effectively.
It ensures durability, rust resistance, and the housing along with all plastic parts come with a lifetime guarantee.
The Gravity Weight Feed uses adjustable weights that apply consistent pressure, propelling the sample/material held in the vise towards the rotating blade. This ensures each sample is cut with the right amount of force, offering a hands-free operation.
Yes, despite its compact footprint, SMART CUT™ 4002 offers longer sample sectioning capability than most saws in its class, accommodating oversize samples.
The Vice Assembly can accommodate materials with a width of 1.1430” (29.032mm), a height of 2.2075” (56.071mm), and a length of 2.50” (63.5mm).
The 35mm diameter flanges support and add stiffness to the blade, preventing loss of tension and ensuring flatness. They are made from alloy steel that’s heat-treated for strength and are anodized for wear resistance.
No, its intuitive design is user-friendly, reducing operator errors and minimizing the need for extensive training.
Absolutely. Its affordability and precision make it perfect for both manufacturing and R&D organizations, especially those working on a budget.
The gravity weight feed ensures a consistent feed rate, and the vise assembly stops once the cut is completed, preventing over-cutting.
The machine is designed for reduced maintenance. Regularly check for blade sharpness, ensure the coolant is clean, and periodically inspect the machine for wear and tear. Always refer to the user manual for detailed maintenance instructions.
Yes, its versatile design makes it suitable for sectioning a wide variety of materials, making it adaptable to numerous applications.
This type of housing ensures a longer lifespan for the machine. It’s highly durable, can’t rust, and is backed by a lifetime guarantee.
The saw comes with a range of weights, from 6 oz to 16 oz. Depending on your specific needs, you may or may not need to purchase additional weights.
The SMART CUT™ 4002 provides equal or better cut quality on most applications compared to other sectioning or wafering saws but at a fraction of the cost.
Yes, the manufacturer provides a range of parts and accessories. It’s advisable to contact the manufacturer directly for specific parts or consumables.
The saw housing and all plastic parts come with a lifetime guarantee. For other components or detailed warranty information, please refer to the product documentation or contact the manufacturer.
The large speed range of the saw allows users to choose from a variety of blade specifications to achieve desired results. The type of material, blade selection, and appropriate RPM settings are crucial factors.
Yes, the SMART CUT™ 4002 is designed for low deformation and low kerf loss sectioning, ensuring delicate samples are handled with care and precision.
Coolant is stored below the saw and is applied to the sample by rotating the blade, which helps in cooling and lubricating the cutting process.
The slot for the blade is fixed at 0.124″ (3.15mm). You should select a blade with thickness suitable for this slot.
An adjustable RPM range allows the user to optimize the speed for different materials and desired cut quality. Harder materials may require lower RPMs, while softer materials can be cut at higher RPMs.
Is it possible to retrofit or upgrade the SMART CUT™ 4002 with additional accessories in the future?
Yes, the machine is designed to be versatile. However, always refer to the manufacturer’s recommendations before adding or modifying accessories.
The motor of the SMART CUT™ 4002 is specially designed to maintain a consistent speed under different loads, ensuring uniform cuts.
The use of coolant, combined with the option to adjust RPMs, minimizes the risk of the blade overheating. Regular checks and breaks during long cutting sessions are advisable.
The frequency of coolant replacement depends on usage. It’s essential to regularly check the coolant for debris and contamination and replace as needed to ensure smooth operation.
While the machine is highly efficient, it’s primarily designed for laboratory settings. If considering for a production line, evaluate based on your volume and speed requirements.
While the specifics of the emergency features are not detailed in the provided information, most lab equipment comes with safety measures. It’s essential to check the user manual or consult the manufacturer.
After disconnecting the power, wipe down external surfaces with a damp cloth, clean the working area, and ensure the coolant is free from debris. For a thorough cleaning, refer to the user manual.
Yes, the saw can be used with SMART CUT Diamond Wafering Blades as well as other manufacturer’s Diamond Wafering and Abrasive Cut Off blades, as long as they fit the specified dimensions.
Typically, parts like motors can be replaced. It’s recommended to reach out to the manufacturer or authorized service centers for such replacements.
With a shipping weight of 22 lbs and compact dimensions, the machine is relatively easy to move. However, care should be taken when relocating to prevent any damage.
ACCESSORIES
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OPERATING MANUALS
Download Operating Manuals
Features:
- Extended Sample Sectioning Capability: Offers longer sample sectioning capability than typical low-speed saws with the same footprint.
- Large Work Surface Area: The saw table measures 6″ x 10″ (114.3mm x 222.25mm), the largest in its class, allowing for cutting of oversized samples.
- Durable Construction: Made from unbreakable cross-linked polyethylene, with a lifetime guarantee on the saw housing.
- RPM Adjustability: Allows the user to adjust RPMs to better match the sample/material being cut, ensuring consistent speed even under varying loads.
- Closed Environment Sectioning: Sectioning is performed in a closed environment with a Plexiglas cover to minimize contamination.
- Gravity Weight Feed System: Samples can be sectioned unattended, with adjustable weight/feed pressure to ensure precision while preserving material microstructure.
- Versatile Vice Assembly: Features an adjustable vice assembly that can accommodate a wide range of materials in various sizes, shapes, and thicknesses.
- Flanges for Blade Support: 35mm diameter heat-treated alloy steel flanges are included to support and maintain blade tension, ensuring consistent performance.
- User-Friendly Design: Simple, intuitive operation with no complex controls or programs; designed to minimize maintenance and maximize ease of use.
- Coolant System: Comes with SMART CUT® Water Soluble Coolant or Mineral Oil, which reduces thermal stress, edge damage, and internal cracking, while extending blade life.
- Capable of Cutting Larger Materials: Ideal for cutting large samples such as PCB boards, ceramic substrates, electronic packages, composites, optical or flat glass, carbon fiber, and ultra-hard materials.
- Maximum Material Size: Can accommodate materials up to 0.80″ (20.32mm) thick, with maximum dimensions of 3.625″ (92.075mm) length and 4.25″ (107.95mm) width.
- Integrated Blade Specifications: Includes one free diamond wafering blade with purchase, with a wide range of available blade specifications for different cutting needs.
Gravity Weigh Feed
Allows samples / material to be sectioned unattended (without operator presence). The gravity weight feed propels sample / material firmly positioned in the vise into the rotating blade. Weight can be adjusted depending on material diameter, hardness, & density. Weight / pressure can be regulated depending on user objectives of preserving true material micro structure, or faster sectioning speed.
The weights shown above available from 6 oz to 16 oz denominations, are attached to the bracket shown also shown above. The machine is placed near edge of the table and the weight pushes the vice assembly holding the sample towards the rotating blade on a rail. As the cut is completed the vice assembly stops. This allows each sample to be cut with exact amount of force (feed rate), without the operator having to supervise the cutting operation. Meanwhile the operator is free to do other work while the cutting continues.


Vice Assembly
Vice Specifications/Material Capacity:
Width: 1.1430” (29.032mm) Height: 2.2075” (56.071mm) Length: 2.50” (63.5mm)
SMART CUT® 4002 Vise Assembly is an adjustable guide that allows for accurate precision cuts. Wing nuts are tightened to clamp the work piece securely in place. The carriage advances slowly to feed material evenly into the blade. Easily installed by bolting into place. Samples can be accurately positioned in vice. Vise can be easily adjusted to accommodate a large variety of material sizes, thickness, shapes, and configurations.
Flanges To Support The Blade
35mm Diameter flanges are available to provide support and stiffness to the blade. helps to prevent the blade from losing its tension and flatness. Flanges are made from alloy steel that is heat treated for maximum strength and hard anodized to prevent any wear from extended use. All surfaces ground flat and parallel to assure maximum uniform wheel contact. Precision Ground OD and ID for optimum concentricity and balance. As well as recessed to produce equal and opposite bearing surfaces, keeping stress away from the blade arbor. Find more about our Flanges


Unbeatable Low Prices
You will find our prices are very affordable. What you will save on the cost of consumables in short and long run will pay for this equipment within a relatively short period of time.
Extremely Easy & Straight Forward To Use
Table shown may easily be removed, cleaned and adjusted. Blade guard may be adjusted and raised to accommodate larger samples and better fit any particular diamond wafering blade. Coolant is stored below and applied to material / sample by rotating the blade.
Durable molded plastic construction prevents corrosion. It’s straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.

Larger Work Surface Area For Cutting Longer Samples
SMART CUT® 4002 has largest work surface area than any other saw in its class. The cutting table measures 6″ x 10″ (114.3mm x 222.25mm). This much larger work area then normally available on low speed saw and provides an excellent solution to manual sectioning of oversize samples.
For this reason SMART CUT® 4002 is well suited for cutting larger and longer sample coupons such as PCB Boards, FR4 composite panels, ceramic substrates, electronic packages, plate material, composites, optical or flat glass pieces, ultra hard material tiles, and other glass, carbon fiber, honeycomb, and many other materials. That are too big to fit into any of the available work holding fixtures/chucks.

Size of working table: 4.50″ x 8.75″ (114.3mm x 222.25mm)
Maximum size of material that can be cut on table:
Length: 3.625″ (92.075mm) Width: 4.25″ (107.95mm) Thickness: 0.180″ to 0.80. (SMART CUT® 4002 can accommodate material thickness more than .180″, but no more than 0.80″.
Maximum cutting thickness: 0.80″ (20.32mm)
Exposure over table: 1.121″ (28.473mm)
Smart Cut® Coolants
Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.





Largest Selecting Of Diamond & Cbn Wafering Blades Avaialble
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
The Right Dressing Stick For Your Application
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

Case Studies & Application Examples
SMART CUT® Precision Diamond Sectioning Saws & Diamond Wafering Blades have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT® Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, fraction of the cost. With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive.
Fully automatic Precision Sawing machines usually cost thousands of dollars. Yet, most advanced material facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT® series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at fraction of the price. Start Saving Money Today!
Below is a small example of applications, on witch SMART CUT® Precision Diamond Saws are used day to day:



CASE STUDY 1 - METHODOLOGY
Sectioning / Wafering Saw: SMART CUT® 4002
Application: sectioning alumina oxide gas cups.
Material Shape/Type: Advanced Ceramic Tubing. (ultra hard& brittle)
Material Length: 1.8″ Material Diameter: 1.21″
Customer Objective: Precisely section 0.400″ of material tubing without damaging structure of material. Customer originally believed a low speed saw was the only viable solution.
Sectioning Method Used: Manual
Coolant Used: Synthetic, water soluble coolant
RPM’s Used: 3,200
Cutting Speed: customers advanced ceramic tubing was sectioned at approximately 27 seconds.
Surface Finish: a smooth cut was produced, with no visible chipping on edges, structure of ceramic tubing remaining in tact. Diamond wafering blade with 220 mesh was used for this application.
Conclusion: Customer saved several minutes per cut, utilizing SMART CUT® 4002 Precision Diamond Sectioning Saw. Compared to sectioning this specimen using a conventional low speed Sectioning Saw.
CASE STUDY 2 - METHODOLOGY
Sectioning / Wafering Saw: SMART CUT® 4002
Application: sectioning irregular shape polyethylene samples of various sizes
Material Shape/Type: polyethylene, similar to plastic (very gummy)
Material Length: various Material Diameter: various
Customer Objective: Precisely section samples in half for quality control / sample preparation without damaging structure of material. Without burring.
Sectioning Method Used: Manual
Coolant Used: Synthetic, water soluble coolant
RPM’s Used: 2,600
Diamond Wafering Blade Used: Electroplated with interrupted coating, core steel with memory.
Cutting Speed: customers polyethylene sample was sectioned at approximately 20 seconds.
Surface Finish: a smooth cut was produced, with almost no burs on edges.
Conclusion: SMART CUT® 4002 can meet customers objectives in sectioning various size hard to machine plastic samples in matter of seconds, while still preserving material true micro structure.

CASE STUDY 3 - METHODOLOGY
Sectioning / Wafering Saw: SMART CUT® 4002
Application: sectioning polyethylene plug sample
Material Shape/Type: polyethylene plug, similar to plastic (very gummy)
Material Length: 2.3″ Material Thickness: .125″
Customer Objective: Precisely section samples in half for quality control / sample preparation without damaging structure of material. Without burring.
Sectioning Method Used: Manual
Coolant Used: Synthetic, water soluble coolant
RPM’s Used: 2,600
Diamond Wafering Blade Used: Electroplated with interrupted coating, core steel with memory.
Cutting Speed: customers polyethylene sample was sectioned at approximately 20 seconds.
Surface Finish: a smooth cut was produced, with almost no burs on edges.
Conclusion: SMART CUT® 4002 can meet customers objectives in sectioning various size hard to machine plastic samples in matter of seconds, while still preserving material true micro structure.
CASE STUDY 4 - METHODOLOGY
Sectioning / Wafering Saw: SMART CUT® 4002
Application: sectioning polyethylene irregular shape samples
Material Shape/Type: polyethylene, similar to plastic (very gummy)
Material Diameter: 3.15″
Customer Objective: Precisely section samples in half for quality control / sample preparation without damaging structure of material. Without burring.
Sectioning Method Used: Manual
Coolant Used: Synthetic, water soluble coolant
RPM’s Used: 2,600 and 3,100
Diamond Wafering Blade Used: Electroplated with interrupted coating, core steel with memory.
Cutting Speed: customers polyethylene sample was sectioned at approximately 1:43 minutes.
Surface Finish: a smooth cut was produced, with almost no burs on edges.
Conclusion: SMART CUT® 4002 can meet customers objectives in sectioning various size hard to machine plastic samples in matter of seconds, while still preserving material true micro structure.
Related Products
SMART CUT® 6001 – Sectioning Saw
SMART CUT® 6018 – Automatic Saw
SMART CUT® 6035 – PRECISION CUTTING SAW
SMART CUT® 6040 – PRECISION CUTTING SAW
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Phone : (661) 257-2288
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
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