NEW GENERATION AND TECHNOLOGY

HYBRID BOND

SMART CUT® Series (SCH)
Diamond & CBN Dicing Blades

SMART CUT® HYBRID (RESIN) SCH series New Generation & Technology Dicing Blade is the highest performance dicing blade available today.

Developed in response to customer demand for Reduced Wear Resin Bond Blade. In 2006 after years of Research & Development and testing we have created HYBRID BOND dicing blade.

SMART CUT® HYBRID (RESIN) SCH series lasts longer than any resin bond diamond dicing blade and maintains better form & shape consistently through its life.

Manufactured utilizing SMART CUT® technology, each diamond works like a small horse. Diamonds come in contact with the material in the right place and at the right time, working where you need them most. You get the maximum use out of diamond and bond.

Diamonds are oriented inside metal matrix, so that every diamond is better able to participate in cutting action.

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Features

Excellent form & corner holding characteristics
Best tolerances in the industry
Superior Cut Quality
Unmatched Consistency
Self Sharpening Open Bond
Requires Minimal Dressing
Maximum cutting performance
No glazing
Faster cutting action
Improved surface finish quality
Better coolant retention
No Material Deformation
Lasts 3 to 4 times longer than conventional resin bond blades

Benefits

Increases Blade Life
Reduce Chipping
Reduce Blade Wear
Increase Process Consistency
Maintain Consistent Cutting Speed
Reduce Blade Change & Mounting Cost
Reduce Cost

Different Technology

SMART CUT® technology

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

SMART CUT® Difference

Long Lasting – will outlast conventional Resin Bond Dicing Blades 3 to 1 or 4 to SMART CUT® RESIN/HYBRID SCH are more sturdy than blades manufactured with conventional technologies. Unlike many other resin bond blades, they will not dull and maintain its firm shape and roundness all the way through the blades life. SMART CUT® RESIN/HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity. More universal SMART CUT® RESIN/HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity.

SMART CUT® RESIN/HYBRID SCH open bond design allows diamonds to absorb excessive heat and tension generated by repeated use, promoting consistency in cut cleanness and smoothness. You will notice the difference in the quality of the cut these blades leave behind.

SMART CUT® RESIN/HYBRID SCH are more durable than resin bond blades. Their heavy duty construction is designed to minimize and prevent blade wreckage. And unlike conventional resin bond dicing blades, SMART CUT® RESIN/HYBRID SCH dicing blades require significantly less dressing. This provides 2 very distinct advantages:

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No Material Contamination & Deformation

A resin bond must remain very fragile in order to expose new diamonds. For this reason, strong and high quality diamonds cannot be used in a resin bond. High quality diamonds are harder than a resin bond matrix, and would soon disintegrate the bond that keeps them in place. For this reason, diamonds that are used in a resin bond are poor to medium quality. Most of them disintegrate or fall out of the bond, before they have a chance of being used. The problem with this approach is these diamonds fall into the material being dicing, causing unwanted contamination. The bond most widely used with diamond dicing blades is a resin bond. It is made of a tough polymer formed to hold the diamond particles to the rim of the dicing blade. Resin-bonded dicing blades remove material quickly. However, most resin bond dicing blades wear too fast. They also require frequent dressing (truing) to hold their form. A stronger bond type is a sintered (metal bond). Metal Bond dicing blades offer longer life & better form retention than resin bond dicing blades, and can be operated at higher speeds. Yet any users find that sintered (metal bond) dicing blades cannot be utilized for their application due to their requirements for edge quality/surface finish.

Compare to any Resin Bond Dicing Blade

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SMART CUT® Series SCH

Hybrid bond Specifications

Size Designation: D X TE X H, Where: D-Outside Blade Diameter, TE –Blade Thickness, H- Blade Inside Diameter.

Note: Our standard Tolerance on Outside Diameter for all blades is +/-.002”, tolerance. Higher tolerances are available upon request

Why Work With Us?

Comprehensive Source Of Information On Dicing Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.

Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

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