Diamond Smart Cut

UKAM Industrial Superhard Tools

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Diamond Foils

Diamond powders are fully sprayed on the surface of copper foil, this features in longer tool life.

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Dimensions

Diamond Grit Size & Item Number

#120

#150

#200

#300

#400

#600

#800

#1200

#1800

10 x 100mm

DF1012 

DF1015 

DF1020 

DF1030 

DF1040

DF1060

DF1080

DF1120

DF1180

50 x 100mm

DF2012 

DF2015 

DF2020 

DF2030 

DF2040

DF2060

DF2080

DF2120

DF2180

100 x 100mm

DF3012 

DF3015 

DF3020 

DF3030 

DF3040

DF3060

DF3080

DF3120

DF3180

200 x 200mm

DF4012 

DF4015 

DF4020 

DF4030 

DF4040

DF4060

DF4080

DF4120

DF4180

Remark :

Advantages:

Enhanced Tool Life :

The full spraying of diamond powders on the copper foil surface significantly extends the lifespan of the tools. This durability is especially beneficial in high-wear environments.

Customizability :

These foils can be easily cut into any shape and size, making them versatile for a wide range of applications. This adaptability allows users to create custom tools tailored to specific needs.

Aggressive Cutting Action :

Diamond Foils are effective for fast cutting or polishing, thanks to their aggressive cutting action. This makes them suitable for working with various hard materials.

Wide Range of Grit Sizes :

The availability of a broad spectrum of grit sizes enables these foils to be used for a variety of applications, from rough cutting to fine polishing.

Versatility in Materials :

They are effective on a diverse array of hard materials, including hard steels of any hardness, tungsten carbides, stones, glass, and hard ceramics. This versatility makes them useful in various industrial and crafting contexts.

Wear Resistance :

Another application of Diamond Foils is their use in enhancing the wear resistance of machine parts. This helps in reducing wear and tear, thus prolonging the machine parts' lifespan.

Prevention of Sliding :

By sticking these foils on parts of a machine, they can increase the resistance to sliding, thereby improving safety and efficiency in operations where sliding is a concern.

Table Comparing Diamond Foil, Abrasive Paper, And Diamond Cloth Based On Various Characteristics:

Characteristic

Diamond Foil

Abrasive Paper

Diamond Cloth

Abrasive Material

Diamond powder coating on copper foil

Aluminum oxide, silicon carbide or other minerals

Diamond abrasive particles embedded in a flexible backing (e.g., cloth, paper, polyester)

Form and Structure

thin, rigid copper foil with a diamond coating

Flexible sheets, rolls, or belts made of abrasive grains bonded to a backing

Flexible sheets, rolls, or belts with diamond abrasive particles embedded in a backing material

Flexibility

Relatively rigid

Flexible

Highly flexible

Applications

Precision grinding, polishing, and finishing

General grinding, sanding, and polishing in various industries

Versatile for grinding, polishing, lapping, and honing on a wide range of surfaces

Precision and Control

High precision and control

Good control

Good control, may be slightly less precise due to flexibility

Longevity

Longer lifespan, especially on hard materials

May require more frequent replacement, especially when used on hard materials

Lifespan varies based on backing material and application

Surface Finish

Excellent for achieving fine and smooth finishes

Capable of producing good surface finishes

Capable of achieving good surface finishes, may not be as fine as Diamond Foil

Versatility

Suited for precision tasks and high-quality finishes

Versatile for general-purpose grinding and polishing

Versatile for a wide range of applications due to flexibility

Specialized vs. General

Specialized for precision applications

General-purpose and specialized applications

Versatile for various applications

Wet Applications

May vary in effectiveness, consult manufacturer guidelines

Available in wet and dry variants

Wet applications available for some products

Heavy Material Removal

Coarser grits can handle heavy material removal

Coarser grits suitable for heavy stock removal

Coarser grits can handle heavy material removal

Typical Grit Sizes

Coarse to fine, suitable for precision

Coarse to fine, suitable for various tasks

Coarse to fine, suitable for a wide range of applications

Specific Industries

Aerospace, jewelry making, optics

Woodworking, metalworking, automotive, various industries

Wide range, including lapidary, optics, and surface refinement

Cost

Generally higher due to diamond material

Varies based on abrasive material, often more affordable

Varies based on backing material and brand

Abrasive

Diamond powder

Aluminum oxide, silicon

Diamond abrasive particles

Material

coating on copper foil

carbide, or other minerals

embedded in a flexible backing (e.g., cloth, paper, polyester)

Form and Structure

Thin, rigid copper foil with a diamond coating

Flexible sheets, rolls, or belts made of abrasive grains bonded to a backing

Flexible sheets, rolls, or belts with diamond abrasive particles embedded in a backing material

Flexibility

Relatively rigid

Flexible

Highly flexible

Applications

Precision grinding, polishing, and finishing

General grinding, sanding, and polishing in various industries

Versatile for grinding, polishing, lapping, and honing on a wide range of surfaces

Precision and Control

High precision and control

Good control

Good control, may be slightly less precise due to flexibility

Longevity

Longer lifespan, especially on hard materials

May require more frequent replacement, especially when used on hard materials

Lifespan varies based on backing material and application

Surface Finish

Excellent for achieving fine and smooth finishes

Capable of producing good surface finishes

Capable of achieving good surface finishes, may not be as fine as Diamond Foil

Versatility

Suited for precision tasks and high-quality finishes

Versatile for general-purpose grinding and polishing

Versatile for a wide range of applications due to flexibility

Specialized vs. General

Specialized for precision applications

General-purpose and specialized applications

Versatile for various applications

Wet Applications

May vary in effectiveness, consult manufacturer guidelines

Available in wet and dry variants

Wet applications available for some products

Heavy Material Removal

Coarser grits can handle heavy material removal

Coarse grits suitable for heavy stock removal

Coarser grits can handle heavy material removal

Typical Grit Sizes

Coarse to fine, suitable for precision

Coarse to fine, suitable for various tasks

Coarse to fine, suitable for a wide range of applications

Specific Industries

Aerospace, jewelry making, optics

Woodworking, metalworking, automotive, various industries

Wide range, including lapidary, optics, and surface refinement

Cost

Generally higher due to diamond material

Varies based on abrasive material, often more affordable

Varies based on backing material and brand

Different Technology

SMART CUT® technology

CBN Crystal

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT ® Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

About Nickel Bond
(Electroplated) Tools

Electroplated (nickel bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside.

Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.

Faster

Cutting Action

Diamond & CBN tools made utilizing SMART CUT® technology are much more aggressive than your conventional tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.

Manufactured Using

The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best

Performance & Value on the Market

SMART CUT Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Longer

Life

In most cases tools manufactured utilizing SMART CUT® technology, will outlast other conventional material (sintered), resin, and nickel bonded diamond & CBN tools. SMART CUT® diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More

Consistent Performance

SMART CUT® Series Resin Bond, CBN Blades have hundreds of diamond layers impregnated inside the resin matrix. Unlike Many Other Blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Why Work With Us?

Comprehensive Source Of Information On Dicing Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.

Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

Expect More From Your Tools

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