Diamond Smart Cut

UKAM Industrial Superhard Tools

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Diamond Abrasive Flexible Sheet

SMART CUT Diamond flexible abrasive sheet is perfect for creating your own custom tools for grinding, shaping, deburring, polishing, and sharpening. It comes in a Fine 600 grit (30 Microns) and is available in sizes of 50mm x 100mm (2" x 4") with a thickness of 0.3mm, featuring an adhesive backing.

To craft your personalized diamond abrasive tools, simply trim the sheet to your desired size and shape. This diamond sheet can be utilized both dry and wet. When using, let the diamond abrasive perform the work without exerting excessive pressure, particularly when dealing with corners or sharp edges. It's suitable for use on a variety of materials including all stone types, glass, ceramics, hard metals, granite, and marble.

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Uses:

Benefits

About Nickel Bond
(Electroplated) Tools

Electroplated (nickel bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside.

Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.

Flexible Sheet

Diamond Abrasive Flexible Sheet – Nickel Bond (Plated)

Selected high quality diamonds are electroplated with a nickel matrix through a special flexible stainless steel mesh, or a very strong flexible backing cloth, which achieves a very strong fast grinding and finishing product.

Flexible Sheet

Diamond Abrasive Flexible Sheet – Resin Bond

The finer resin polishing grades are bonded with a resin matrix on to a very strong flexible backing cloth for a smooth grinding action to achieve an excellent polished finish.

Wet Working

SMART CUT diamond sheets have been designed to be used wet to achieve the maximum performance, finish and life.

Dry Working

Some of the nickel bond flexible sheets can be used dry without coolant on certain applications.

Advantages:

Exceptional Hardness and Durability :

Diamonds are the hardest known natural material. This extreme hardness makes diamond abrasive sheets highly effective at grinding, shaping, or polishing harder materials like stone, glass, ceramics, and hard metals. They also tend to have a longer lifespan compared to other abrasive materials like silicon carbide or aluminum oxide.

Precision and Consistency :

Diamond abrasives provide a high level of precision and consistency in finishing surfaces. They are capable of producing exceptionally smooth and uniform finishes, which is crucial in applications requiring high precision, such as in the optics industry or in fine metalworking.

Versatility :

These sheets can be used on a variety of materials, making them versatile tools in both industrial and craft contexts. They can be used on materials that are difficult to work with using other types of abrasives.

Flexibility :

The flexibility of these sheets allows them to be used on contoured or irregular surfaces, which is particularly useful in detailed work or in situations where rigid tools cannot reach or effectively process the material.

Reduced Heat Generation :

Diamond abrasives can be more efficient in heat dissipation, reducing the risk of heat damage to the workpiece. This is particularly important in precision applications where thermal distortion can be a concern.

Variety of Grit Sizes :

Like other abrasive materials, diamond sheets come in a range of grit sizes, allowing for everything from rapid material removal to fine polishing. This range makes them suitable for multiple stages of a finishing process.

Improved Safety and Reduced Dust :

When used properly, diamond abrasive sheets can produce less dust than some other abrasive materials, which is beneficial for both the working environment and the health and safety of the user.

Cost-Effectiveness Over Time :

Although diamond abrasive sheets might have a higher initial cost compared to other abrasive materials, their durability and longevity can make them more cost-effective in the long run, especially in industrial or high-volume settings.

Water Compatibility :

Many diamond abrasive sheets can be used with water, which can further reduce dust and heat, and improve the quality of the finish.

Eco-Friendliness :

Due to their durability and longevity, these sheets can be seen as more environmentally friendly, as they need to be replaced less frequently than other abrasive materials.

Its What You Cant See That Makes All The Difference

SMART CUT® technology

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

Diamonds or CB Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT ®  Bond Diamond Bond makes sure every diamond is in the right place. and at the right time, working where you need it most.

Step 2

Diamonds or CBN Crystals

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast
cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Faster

Cutting Action

Diamond & CBN tools made utilizing SMART CUT® technology are much more aggressive than your conventional tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.

Manufactured Using

The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best

Performance & Value on the Market

SMART CUT® Resin Bond, CBN Blades are the best investment you can make! While the initial investment in CBN blades may be higher than traditional abrasive wheels, their long lifespan and efficiency often result in a lower cost per cut. This can provide to significant savings in time and money.

Longer

Life

In most cases tools manufactured utilizing SMART CUT® technology, will outlast other conventional material (sintered), resin, and nickel bonded diamond & CBN tools. SMART CUT® diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More

Consistent Performance

SMART CUT® Series Resin Bond, CBN Blades have hundreds of diamond layers impregnated inside the resin matrix. Unlike Many Other Blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Why Work With Us?

Comprehensive Source of Information on Diamond & CBN Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Expect More From Your Tools
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

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FOR YOUR APPLICATION?

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