Diamond Smart Cut

UKAM Industrial Superhard Tools

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SMART CUT® 6011
Sectioning Saw

SMART CUT® 6011 is an Automatic Laboratory Diamond Saw is designed for precision cutting all type of materials up to 3″ diameter. The saw is equipped with 8″ diameter diamond blade and touch-push panel to achieve automatic control. The system features an integral coolant recirculation system which extends blade life and clears cutting debris to improve cutting rate and surface quality. Material is fed into the blade by several different methods by use of table attachments.

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Control Panel Operation

  • Versatility – The system may be readily converted to handle sample cutting requirements of most shapes, sizes and applications.
  • Cutting Accuracy – The use of precision lead screws on all sample feeds means cuts may be positioned accurately
  • Long Cuts & Dicing – The large work-table and layout of the machine allows for long cuts to be achieved – perfect for failure analysis, and QA applications such as longitudinal sectioning of components. Sectioned workpieces may be an end in themselves, or the starting point for lapping and polishing
  • Accepts Most Blade Types – The system accepts a wide range of O.D. diamond and abrasive blades for standard cutting, and is readily adaptable to accept special ‘dicing’ blades for the smallest kerf.
Color Touch screen

RECIRCULATING COOLANT SYSTEM:

4 liter capacity heavy duty coolant circulating tank is designed to provide coolant circulation for this saw

  • Operation power: 208V ~240V (If you need 110V power supply, please order a 200W transformer)
  •  4 Liters stainless steel tank with 1″ drain port and 1/4″ outlet port
  • Built in 40W fluid pump, Flowing rate: 12L/min.
  • Pumping height: 3 meters Max.
  • Dimension: 270mm x220mm x320mm.
  • Plastic Hose: 8.05mm O.D. 2.3m Length (7.5 feet)
  • Water Inlet: 25.4mm I.D. 31.75mm O.D.
  • Weight: 3kgs

SMART CUT® Coolants

Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion

Largest Selecting of Diamond &
Cbn Wafering Blades Avaialble

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

The Right Dressing Stick for Your Application

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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