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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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SMART CUT  6014  DIAMOND WIRE SAW 

Precision Wire Saw with Sample Stage and Diamond Wire - 6" Diameter. Max. Sectioning Capability

 

precision diamond wire saw is designed to provide smooth cutting or slicing for all kinds of materials, especially for very brittle crystals, such as SrTiO3, ZnO, LiNbO3 and GaAs etc. up to 6" diameter. It cuts crystal by a diamond impregnated wire (0.28 mm diameter) which moves repeatedly backing and forward with automatic controller. It is equipped with a sample holder with three angles adjustable.  Cutting program can by set up by " touch screen " on  Color LCD to set up wire speed, cutting speed, slicing diameter and thickness. An ideal cutting tool for your R&D and laboratory of crystal and ceramic.

Most Affordable Diamond Wire Saw for cutting larger material diameters available on the market today. Providing equal Precision, Productivity and Versatility as well know Brand Name Wire Saws, at significantly lower price. Perfect for Production and R & D facilities on a Budget. START SAVING MONEY TODAY!

Spool of Diamond Wire


SMART CUT™ Synthetic Water Soluble Coolant

Stream of SMART CUT™ coolant added to deionized (DI) water reduces material thermal stress, edge damage, & internal cracking, assuring long-term integrity of  material being cut. Since SMART CUT™ KOOL is a coolant and lubricant, both the diamond blade and material benefit. Find out more >>>


 

SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost.  With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. 

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PRECISION SAW GUIDE:

Best Performance & Price 

                     Larger Diameter Diamond Wire Saw

 

  • Heavy duty Aluminum alloy structure

  • 6" digital control panel with touch screen and allow you set program easily to control for moving speed of diamond wire, feeding speed of sample stage and slicing thickness and diameter.

  • The sample stage can be adjusted in three angle or make precision orientation

  • Max. travel distance of sample stage is 12". Traveling position accuracy: +/- 0.01mm

  • Max. cutting diameter is 6" diameter by adjusting guiding wheels

  • Wire moving peed:   0 - 5 mm/sec.

  • Wire length is adjustable from 10 m to Max. 65 m.

  • Built in optical sensor to monitor wire bending which will stop feeding if diamond wire wear out or break

  • Four water splash guard plates are installed on the machine to keep machine clean and operation easy.

  • Two rolls of diamond wires ( 65 meter long x 0.28 mm diameter ) are included for immediate use

  • Coolant pump and tank are included for coolant circulating

  • One set of spare guiding wheels are included for replacement

  • Power Supply: A/C 110V or 220 V selectable

  • Package dimension: 025mm x 850mm x 1075mm (41"x34"x43")

  • Shipping weight:150 kg (330 lbs)

  • Warranty: One year limited, not include diamond wire and rusted part.

   

Standard Package

 Part #

Standard items included on package

Quantity

Picture

50mm driver   1pcs         1pcs

auto-tensed wheel         2pcs ( 1 on the machine)

power cable        1pcs

spool handle      1pcs

leading wheel       4pcs ( 2 on the machine)

set screw         16pcs (8 on the machine)

spanner for wire-installer        1pcs

triangle block        1pcs

water splash guard plate        2pcs (big)

water splash guard plate        2pcs (small)

65m cutting wire (0.3mm)            2pcs  (1 on the machine)

wire guiding adjustable          1pcs

wire-installer    1pcs

coolant circulating tank /pump   1pcs

Fully automatic Precision Sawing machines usually cost several thousand and even tens thousands of dollars. Yet, most Advanced Material Manufacturing and R & D facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at literally small fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application.

UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes. SMART CUT™ Precision Diamond Wafering Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. Over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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