Diamond Dicing Blades
Diamond & CBN Dicing Blades
SMART CUT ® technology
![](https://ukam.com/wp-content/uploads/2023/06/dicing-blades.jpg)
Dicing Blades from 0.5" (12.7mm) to 6" (154mm) in Diameter, starting from .001" (25 microns) Thick For all applications and all types of Dicing & Slicing machines
When it comes to dicing, there is only one company that stands out. UKAM Industrial Superhard Tools is a one of the leading precision U.S. diamond dicing blade & tool manufacturers. As the first company to develop SMART CUT™ technology, UKAM Industrial is a Partner in Your Success. We have the Experience, Tradition, and the People to improve & optimize your dicing operation. Contact us for Free Quote & application recommendation today!
![](https://ukam.com/wp-content/uploads/2023/06/IMG_1440-copy.jpg)
Metal Bond (Sintered) Dicing Blades
Excellent form holding & corner characteristics, provide very long life, high level of consistency. Recommended for users requiring very straight cuts and larger blade exposures.
![](https://ukam.com/wp-content/uploads/2023/06/IMG_1448-copy-1.jpg)
Hybrid Bond™ Dicing Blades
You will find all the advantages of cutting speed and fine finish that you have come to expect in a resin bond, and long life, consistency, aggressiveness, durability, and excellent performance on you look for in a metal bond.
![](https://ukam.com/wp-content/uploads/2023/05/si-3.jpg)
Nickel Bond (Hubless) Dicing Blades
Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades provide minimum level of chipping on wide variety materials.
![](https://ukam.com/wp-content/uploads/2023/06/image-1.png)
Resin Dicing Blades
More forgiving, self dressing, and freer cutting. Excellent choice for Ultra Hard & Brittle Materials. Recommended for applications where cut quality and surface finish is very important.
![](https://ukam.com/wp-content/uploads/2023/05/sem-5.jpg)
Nickel Bond (Hubbed) Dicing Blades
Typically used for dicing silicon and III-V materials. Creates very thin kerfs, 50 microns. Providing excellent cut quality with low wear rate
![](https://ukam.com/wp-content/uploads/2023/06/1-1.png)
Carbide Dicing Blades
Slitting magnetic tape for computer backup applications, metal foils, P.E.T., polyester, sheet rubber, fine gauge steel, film, abrasive paper products, PC Board substrates, fiberglass, laminates, MLP/QFN
Dicing Equipment
Dicing
![](https://ukam.com/wp-content/uploads/2023/05/sss-1.png)
Table Top Slicing & Dicing Saw
Designed for Laboratory and R & D use. This machine can be used for slicing, dicing or cutting all kinds
Dicing
Accessories & Consumables
![](https://ukam.com/wp-content/uploads/2023/05/adfsd-as.jpg)
SMART CUT® Dicing Coolant (Water Soluble)
SMART CUT Synthetic Water Soluble coolant (fully contamination free) will reduce heat & friction between dicing blade and material. And improve
![](https://ukam.com/wp-content/uploads/2023/05/adfsd-Mask.jpg)
Dicing Service & Process Development
On all types of Metallic Materials, Ceramics, Optics, Substrates & Wafers. Typical Dimensions of material we work with: Maximum Size of
![](https://ukam.com/wp-content/uploads/2023/06/15.png)
Dressing Sticks
We offer large range of dressing stick specifications in wide range of sizes and shapes for most dicing blade applications.
How To Select The Right Diamond Dicing Blade
For Your Application
Dicing Blade Bond Types |
Resin |
Sintered |
Hybrid |
Nickel Bond (Hubless) |
Nickel Bond (Hubbed) |
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Bond Illustration |
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Sem Image |
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Description: |
Organic bond matrix that is formed by high pressure and high temperature |
Metallurgical Bond with multiple ayers of diamonds impregnated inside the metal matrix. |
rganic bond matrix that is formed by high pressure and high temperature |
Halvanic process, where diamond is deposited on steel body in chemical solution by time. |
Galvanic process, where diamond is deposited on steel body in chemical solution by time. |
Dicing Blade Applications |
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Dicing Blade Characteristics |
Resin Bond dicing blade are typically more forgiving. self dressing, and freer cutting. Excellent choice for Ultra Hard & Brittle Materials. Recommended for applications where cut quality and surface finish is very important. |
Sintered (metal bond) Dicing blades have excellent form holding & corner characteristics, provide very long life, high level of consistency. Recommended for users requiring very straight cuts and larger blade |
You will find all the advantages of cutting speed and fine finish that you have come to expect in a resin bond, and long life, consistency, aggressiveness, durability, and excellent performance on you look for in a metal bond. |
Nickel Bond dicing blades are available with and without hubs. Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades provide minimum level of chipping on wide variety materials. |
Nickel Bond Hubbed dicing blades are typically used for dicing silicon and III-V materials. Creates very thin kerfs, <50 microns. Providing excellent cut quality with low wear rate |
Adventages |
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Dicing Blade Bonds |
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Abrasive (Diamond/CBN) Sizes |
3 to 151 micron |
3 to 126 micron |
3 to 151 micron |
3 to 70 micron |
2 to 50 micron |
Abrasive (Diamond/CBN) Types |
Coated & Uncoated Synthetic Diamond or CBN |
Natural Diamond, Coated & |
Coated & Uncoated Synthetic Diamond or CBN |
Natural & Synthetic Diamond |
Natural & Synthetic Diamond |
Type of Diamond/CBN Used: |
High friability, excellent microfracturing |
Cubo-octahedral crystals, semi crystaline crystals |
High friability, excellent microfracturing |
Medium tough |
Medium tough |
Example of diamond Crystal Used: |
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Abrasive Concentration |
25 to 200 con |
25 to 200 con |
25 to 200 con |
100 to 250 con |
100 to 250 con |
Minimum Dicing Blade Thickness |
.003" (.076mm) |
.004" (0.101mm) |
.004" (0.101mm) |
0003" (0.0076mm) |
.0003" (0.0076mm) |
SMART CUT ™ Precision Diamond Dicing Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed
- Dicing blade OD : 0.5 in. to 8.0 in. (12 mm to 200 mm))
- Dicing blade thickness : As thin as 0.003 in. (0.076 mm)
- Diamond & CBN Abrasive Sizes : 3 to 151 micron
- Diamond/CBN Abrasive Concentration : 25 to 200 con
- Abrasive (Diamond/CBN) Types : Natural Diamond, Coated & Uncoated Synthetic Diamond or CBN
![](https://ukam.com/wp-content/uploads/2023/05/cdasfadsfa.png)
- Blade Types : 1A1, 1A8, 1A8S, 1E8, 1A1R & others
- Slots: we can grand any slot number depth and spacing
- Bond Hardness: Super Soft to Super Hard
- Accessories: coolants, dressing plates, and flanges
![5](https://ukam.com/wp-content/uploads/2023/10/5.jpg)
![313446750917e48a5f6eee8928269f42](https://ukam.com/wp-content/uploads/2023/10/313446750917e48a5f6eee8928269f42.jpg)
![dreamstime_xxl_20022861](https://ukam.com/wp-content/uploads/2023/10/dreamstime_xxl_20022861.jpg)
![dreamstime_xxl_200228612](https://ukam.com/wp-content/uploads/2023/10/dreamstime_xxl_200228612.jpg)
![QFNs](https://ukam.com/wp-content/uploads/2023/10/QFNs.jpg)
![1](https://ukam.com/wp-content/uploads/2023/10/1.jpg)
![2](https://ukam.com/wp-content/uploads/2023/10/2.jpg)
![3](https://ukam.com/wp-content/uploads/2023/10/3.jpg)
![4](https://ukam.com/wp-content/uploads/2023/10/4.jpg)
UKAM Industrial Superhard Tools has over 50 years of experience in Manufacturing, Research & Development of Ultra Thin & High Precision Diamond Dicing Blades for many Industries/Applications. We are a “Partner in Your Success”.
![](https://ukam.com/wp-content/uploads/2023/09/Mask-Group-18-1.png)
Equipment Used On:
- K & S (Micro-Swiss)
- Disco
- ADT
- Veeco
- MECO
- MTI
- ITI
- Meyer & Burger
- Surface Grinders
- Many Others
We Can Help You:
![](https://ukam.com/wp-content/uploads/2023/06/12-1.png)
- Eliminate / Minimize Chipping
- Improve Surface Finish Quality
- Preserve True Material Microstructure
- Reduce & eliminate Material Deformation
- Increase Blade Life
- Improve dicing Process Consistency
- Improve Productivity
- Maintain Consistent Cutting Speed
- Reduce Blade Change & Mounting Cost
- Reduce Cost
- Reduce Chipping
- Reduce Blade Wear
- Increase Process Consistency
- Increase Production Rate
- Improve Part Geometry & Tolerances
ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE
SMART CUT® technology
![CBN Crystal](https://ukam.com/wp-content/uploads/2023/10/stok.jpg)
How SMART CUT ® Bond Works?
![](https://ukam.com/wp-content/uploads/2023/09/pog4y2k6.png)
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
![](https://ukam.com/wp-content/uploads/2023/06/toolrotaion.jpg)
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
![](https://ukam.com/wp-content/uploads/2023/06/cyclecd.jpg)
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
![](https://ukam.com/wp-content/uploads/2023/08/Banner.jpg)
ARE YOU USING RIGHT DICING BLADES
FOR YOUR APPLICATION?
LET US
HELP YOU
HAVING ISSUES WITH
YOUR CURRENT DICING BLADES?
Select right Diamond Dicing Blade for your application
Dicing Blade Operations Recommendations
Optimizing Dicing Blade Performance
Trouble Shooting Dicing Problems
Application Recommendations
Dicing Blade Case Studies
How to Selecting Right Diamond Tools for your application
How to properly use Diamond Tools
Why use diamond
What is Diamond Mesh Size and how to select best one for your application
What is Diamond Concentration and which to use for your application
Diamond Tool Coolants Why, How, When & Where to Use
Diamond vs CBN (cubic boron nitride) Tools
Get to Know the Diamond Tool Bond Types and Which to use for your application
Excellent form holding & corner characteristics, provide very long life, high level of consistency. Recommended for users requiring very straight...
![<a href="/product/sintered-metal-bond-diamond-cbn-dicing-blades/">Metal Bond (Sintered) Dicing Blades</a>](https://ukam.com/wp-content/uploads/2023/06/IMG_1440-copy.jpg)
You will find all the advantages of cutting speed and fine finish that you have come to expect in a resin bond, and long life, consistency...
![<a href="/product/hybrid-bond-dicing-blades/">Hybrid Bond™ Dicing Bladesdes</a>](https://ukam.com/wp-content/uploads/2023/06/IMG_1448-copy-1.jpg)
Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades....
![<a href="/nickel-bond-dicing-blades">Nickel Bond (Hubless) Dicing Blades</a>](https://ukam.com/wp-content/uploads/2023/05/si-3.jpg)
More forgiving, self dressing, and freer cutting. Excellent choice for Ultra Hard & Brittle Materials. Recommended for applications..
![<a href="/product/resin-bond-dicing-blade"> Resin Dicing Blades</a>](https://ukam.com/wp-content/uploads/2023/06/image-1.png)
Typically used for dicing silicon and III-V materials. Creates very thin kerfs, 50 microns. Providing excellent cut quality with low wear...
![<a href="/product/nickel-bond-hubbed-dicing-blades/">Nickel Bond (Hubbed) Dicing Blades</a>](https://ukam.com/wp-content/uploads/2023/05/sem-5.jpg)
Slitting magnetic tape for computer backup applications, metal foils, P.E.T., polyester, sheet rubber, fine gauge steel, film, abrasive paper...
![<a href="/product/tungsten-carbide-dicing-blades/">Carbide Dicing Blades</a>](https://ukam.com/wp-content/uploads/2023/06/1-1.png)
Designed for Laboratory and R & D use. This machine can be used for slicing, dicing or cutting all kinds..
![<a href="/product/smart-cut-diamond-dicing-slicing-saw/">Table Top Slicing & Dicing Saw</a>](https://ukam.com/wp-content/uploads/2023/05/sss-1.png)
Selecting the right diamond dicing blade & parameters for your material/application can be a very time con...
![<a href="/select-right-diamond-dicing-blade-for-your-application/" >Select right Diamond Dicing Blade for your application</a>](https://ukam.com/wp-content/uploads/2023/06/w-1.jpg)
Share this Article with Friend or Colleague Selecting the right dicing blade parameters often involve...
![<a href="/dicing-blade-operations-recommendations/">Dicing Blade Operations Recommendations</a>](https://ukam.com/wp-content/uploads/2023/06/image_2023_12_19T02_20_51_984Z.png)
There are many variables that affect dicing blade performance. Each variable of the dici...
![<a href="/optimizing-dicing-blade-performance/">Optimizing Dicing Blade Performance</a>](https://ukam.com/wp-content/uploads/2023/06/w-3.jpg)
Guide on most common dicing problems and how to resolve them...
![<a href="/trouble-shooting-dicing-problems/">Trouble Shooting Dicing Problems</a>](https://ukam.com/wp-content/uploads/2023/06/w-4.jpg)
![<a href="/dicing-blade-case-studies/">Dicing Blade Case Studies</a>](https://ukam.com/wp-content/uploads/2023/06/w-6.jpg)