Diamond Smart Cut

UKAM Industrial Superhard Tools

661-257-2288

9 am to 6 pm PST time

SMART CUT® Precision Gang Arbors & Hubs

SMART CUT® Precision Gang Arbors & Hubs – Your Key to Precision Machining Excellence!

Add to Quote

Features:

  • Standard and Custom Sizes: Choose from a wide range of standard sizes or opt for custom solutions tailored to your unique specifications.
  • Diverse Materials: Our arbors and hubs are available in a variety of materials, including anodized aluminum, heat-treated steel, stainless steel, and titanium, allowing you to select the perfect material for your application.
  • Unmatched Precision: With shoulder perpendicularity as tight as 0.000050 inches, radial runout of less than 0.0002 inches, and axial runout of the blade assembly also under 0.0002 inches, SMART CUT ensures precision like no other.
  • Extended Shafts: Need a longer shaft? No problem! Our arbors and hubs accommodate shafts as long as 40 inches, providing flexibility for a wide range of applications.

Advantages:

  • Secure Blade Positioning: Our precision design guarantees a secure and reliable hold on your blades, minimizing the risk of errors and enhancing overall safety.
  • Exceptional Pitch Tolerances: Achieve perfection with pitch tolerances as tight as ± 0.0001 inches, ensuring the utmost accuracy in your machining operations.
  • Efficiency Redefined: Reduce setup time with SMART CUT’s arbors and hubs, which come equipped with multiple diameters and thicknesses on the same arbor, streamlining your workflow.
  • User-Friendly: Our products are designed with ease of use in mind, making it simple for users to restack blades and change spacers for different applications.
  • Sustainability: SMART CUT Gang Arbors & Hubs are reusable for multiple applications, thanks to their adaptable nature and interchangeable components.
  • Versatility: Enjoy the convenience of multiple pitches and shoulder positions on the same arbor or hub, giving you unparalleled flexibility in your machining processes.
  • Truing and Restacking Services: SMART CUT offers additional services to keep your equipment in top shape, ensuring long-term performance and reliability.

Examples of Some of the Equipment Used On:

  • MTI
  • Disco
  • Veeco
  • K&S/ADT
  • MECO/FICO
  • & Many Others

Benefits:

  • Precision design holds blades securely in position
  • Extremely accurate pitch tolerances to ± 0.0001 in.
  • Minimize setup time by including multiple diameters and thickness on the same arbor
  • Easy for user to restack
  • Reusable for many applications by changing spacers
  • Multiple pitches and shoulder positions on the same arbor or hub • Truing and restacking services

Its What You Cant See That Makes All The Difference

SMART CUT® technology

How SMART CUT® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

About Brazed Bond

Brazed Diamond Tools are produced using and process that creates a fusion between the diamonds and the metal bond. While they may appear similar to electroplated (nickel bond) diamond tools. They are produced utilizing completely different process. Brazed Bond Diamond Tools are produced inside vacuum oven at a high temperature, single layer of diamond crystal bonded to steel body with very high diamond exposure. Not only does it promote high diamond exposure, but it also eliminates the loss of diamond particles through pull-out. The diamond section will not strip or peel from the steel body. This translates into multiple benefits, including: aggressive tools that last longer, cut faster, run cooler and load less, providing increased productivity and part consistency.

Faster &  Freer Action

Diamond drills made utilizing SMART CUT technology are much more aggressive than your conventional Tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.

Longer Life

In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional nickel bonded diamond CBN drills. SMART CUT diamond CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More Consistent Performance

SMART CUT  Multi Layered Electroplated diamond cutting blade three diamond layers impregnated inside the bond matrix. Unlike Many Other blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut  materials

Manufactured Using The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best Performance & Value on the Market

SMART CUT  Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Why Choose Us?

Optimize Your Application To Ultimate Level Of Efficiency

Why Work With Us?

Read More

Save Money Save up to 650%

We produce diamond consumables for some of the leading world OEM manufacturers. We offer Manufacturers Direct Prices

COMPARE TO: BUEHLER , STRUERS , LECO & MANY OTHERS

Large Inventory & Custom Manufacturing

We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion

Umatched Technical Support

WE ARE A PARTNER IN YOUR SUCCESS
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency

Superior Quality & Consistency

Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.

EXPECT MORE FROM YOUR TOOLS

Comprehensive Source Of Information For Sample Preparation

The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.

Advanced Technology

AMERICAN MANUFACTURER
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.

Experience Makes All The Differences

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years

Its what you cant see that makes all the Difference

SMART CUT™ technology

Let Us Help You

Related Products

Recently Viewed Products

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US
HELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

your next wafering blade?

Shopping cart
Sign in

No account yet?

Wishlist
0 items Cart
My account

Improve & Optimize your Diamond & CBN
Tools Return on investment up to 600%

Sign up to receive exclusive usage recommendations, Illustrated Trouble Shooting Guides & Sales

diamond tools manufacturer