Diamond Smart Cut

UKAM Industrial Superhard Tools

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SMART CUT® Series 305M

THICK KERF, HEAVY DUTY DIAMOND BLADES

Sintered (Metal Bond) Blades New Generation & Technology

SMART CUT  Series 305M Heavy Duty blades provide unmatched performance on a very wide variety of ultra hard to soft materials.

Designed for Industry, R & D & other users who understand and appreciate quality. They are used and preferred world wide by some of the leading Fortune 500 companies, Military Contractors, Space & Science Organizations, & many other professional users.

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3036003
23-2000W
3-3/8" (85mm)
.050"
.20"
20mm-15mm B
15,000
$62.81
$44.85
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Min: 1
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3045017
23-2003W
4" (102mm)
.050"
.20"
20mm-5/8" B
13,700
$66.70
$47.98
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Min: 1
Step: 1
3066006
23-2005W
6" (85mm)
.060"
.314" (10mm)
5/8"
10,200
$72.54
$53.75
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3076007
23-2006W
7" (178mm)
.060"
.276"
5/8"
8,730
$83.93
$62.89
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3086008
23-2009W
8" (203mm)
.060"
.314" (10mm)
5/8"
7,640
$98.42
$74.83
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Min: 1
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3106005
23-2011W
10" (250mm)
.060"
.314" (10mm)
5/8"
6,115
$120.34
$89.81
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Min: 1
Step: 1
3128704
23-2014W
12" (300mm)
.087"
.314" (10mm)
60mm-1" B
5,095
$244.78
$208.99
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Min: 1
Step: 1
3149505
23-2016W
14" (350mm)
.095"
.314" (10mm)
60mm-1" B
4,365
$264.37
$246.89
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Min: 1
Step: 1
3169505
23-2018W
16" (400mm)
.095"
.314" (10mm)
60mm-1" B
2,268
$285.91
$265.41
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Min: 1
Step: 1

3036003, 3045017, 3066006, 3076007, 3086008, 3106005, 3128704, 3149505, 3169505

Application

Designed for cutting a large variety of lapidary materials, rocks, tile, porcelain natural stone, engineered stone and similar materials from up to 8.5 on mohes scale fast & easy.

Features

Benefits

Its what you cant see that makes all the Difference

SMART CUT® technology

CBN Crystal

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Quality & Experience Consistent Results

UKAM Industrial Superhard Tools is one of the application Producing bades sold under private for a number of well known equipment methods, modem quality contul methods that affect diamond to equality of out, and cont performance Discover people around the world prefer SMART CUT damond tools

Cut The Hardest Materials Cut Hardest Materials Fast & Easy

SMART CUT series blades are designed to work on any material you can find. You can cut very hard materials up to hardness of Jade & Dekton than switch to cutting very soft materials and the blade will maintain the same consistent performance

Save Money Blade Life Is 80% To 40% Longer

Blade life is 80% to 40% longer compared to other conventional sintered blades

MORE Consistent Performance

SMART CUT Series 305M Sintered (Metal Bond) Diamond Lapidary Blades have hundreds of diamond layers impregnated inside the metal matrix. Unlike Many Other Blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing

BEST BEST Performance & VALUE Value on the Market

SMART CUT Series 305M Sintered (metal bond) Blades are the best investment you can make! They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Why waste Valuable Time, Money, & Material?

Don't struggle with inferior blades - DEMAND THE BEST!!!

No Glazing

Diamond & CBN tools with SMART CUT technology require minimum dressing, the bond renews itself.

Faster Cutting Action

Diamond & CBN tools made utilizing SMART CUT technology are much more aggressive than your conventional tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.

Longer Life

In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional material (sintered), resin, and nickel bonded diamond & CBN tools. SMART CUT diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More Consistent Performance

SMART CUT  Series 305M Sintered (Metal Bond) Diamond Lapidary Blades have hundreds of diamond layers impregnated inside the metal matrix. Unlike Many Other Blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Manufactured Using The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best Performance & Value on the Market

SMART CUT  Series Sintered (metal bond) blades are the best investment you can make!. Designed for users that understand and appreciate quality. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Why Sintered (Metal Bond) Diamond Lapidary Blades With SMART CUT® technology Offer The Best Value & Performance For Your Money?

Sintered (Metal bonded) diamond blades are “impregnated” with diamonds. Diamonds sintered and multiple (hundreds) layers of diamonds impregnated inside the metal matrix. Electroplated and other types of diamond blades for lapidary application have only one layer of diamond that stays on the surface. Diamonds in a sintered (metal bond) diamond blade are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. The compacted materials are then hot pressed or sintered to full density. Heating rate, applied pressure, sintering temperature and holding time, are all controlled according to the matrix composition. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, agate, emerald, ruby, opal, petrified wood, glass, and etc.

The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting.

Sintered (metal bonded) diamond tools are recommended for cutting hard materials from 45 to 75 on Rockwell Scale (5 to 9.5 on mohs scale of hardness). It is more wear resistant and holds diamond well in place, usually producing the highest yield/cutting & best price per cut ratio.

They will last longer & cut faster than ordinary notched, plated, and other sintered (metal bond) lapidary blades.

They wear evenly, and are known for their long life & consistency. Sintered (metal bonded) diamond blades are the latest technology available in Diamond Blades. And represent the BEST VALUE & PERFORMANCE PER CUT.

They will last longer & cut faster than ordinary notched, plated, and other sintered (metal bond) lapidary blades.

Diamond Lapidary Blade

Diamond Lapidary Blade Table of Comparison

Are you using the right blade for your application?
many Clients wast valueable time & money by using incorrect blades for their application.
Learn what variables you should consider when chosing your next blade

Diamond Concentration : 

Diamond Concentration is still a factor in determining the life and cutting speed of your Diamond Blade. Higher diamond concentration is recommended and usually used for cutting softer and more abrasive types of materials. However, the trade off is slower cutting speed. Low diamond concentration is recommended and widely used for cutting harder materials

Diamond Particle/Grit size -  

Diamond Mesh Size plays a major role in determining your cutting speed, cut quality/surface finish, level of chipping you will obtain.  Diamond Mesh size does have considerable effect on cutting speed. Coarse Diamonds are larger than finer diamonds and will cut faster. However, the tradeoff is increase in chipping and surface finish. If you are cutting fragile, more delicate materials then we have available from stock finer mesh size diamond blades. If you need to cut as fast as possible and surface finish is not a concern we also offer much coarser cutting blades for this application

Blade Thickness :

Blade thickness typically ranges from .014” (0.35mm) to .085” (2.0mm). Thinner and thicker wafering blade are available, frequently from stock upon request. Kef thickness  typically increases with blade diameter (in proportion to diameter of the blade). Kerf is the amount of material removed from the material due to the thickness of blade passing though the material. Blade thickness is important for users requiring most minimal amount of material loss cutting specially when cutting very valuable materials such as gemstones or meteorites There are large variety of factors that will contribute to optimal blade thickness for your material/application Including your desired cutting speed, feed rate, material diameter, thickness, hardness, density, and shape. As well as skill & experience of the operator. Thicker blades are more stiff and can whistand higher/feed rates. Another advantage of thicker kerf blades is they are more forgiving to operator error and abuse. Thicker kerf blade are recommended for use in environment where large number of individuals will be sharing and using same equipment. Perfect for less experienced and novice saw operators, such as students and beginning users.

Blade Outside Diameter :

Typically lapidary blade diameters range form 4” (100mm) to 8” (200mm) for trimming and 10” (254mm) and up are usually used for slabbing. The diameter should be selected based on material diameter and thickness being cut. Smaller diameter  blades are thinner than the larger diameter blades and are more prone to bending and warping. Although large diameter blades are thicker, they are typically used for cutting larger and pieces of material at higher loads and speeds than smaller blades Blade Inside Diameter - Most trim saws and tile saws has 5/8” arbor these are for blades 4” to 10” OD. Larger cutting machines such as 12” to 18” OD usually have 1” arbor. We can provide bushings to smaller arbor. We can also expand the current arbor size to anything you want same day

Bond Hardness :

Ability of the bond matrix to hold diamonds. As the hardness of the bond is increased, its diamond retention capabilities increase as well. However the trade off is slower cutting speed. Life of the diamond blade is usually increased with hardness of its bond matrix. Bonds are designated on their scale of hardness from Soft, Medium, and Hard. There are dozens of variations and classification schemes based on bond degree of hardness or softness. Using diamond blades with optimum bond hardness for your application is important to successful precision diamond sawing operation. Bond matrix that is too soft for the material being cut will release diamond particles faster than needed, resulting in faster wear and shorter diamond blade life. On other hand bond matrix that is too hard will result in much slower cutting speeds and require constant dressing to expose the next diamond layer. As rule of thumb, harder materials such as sapphire generally require a softer bond. Whereas softer and more brittle materials require a harder bond.

Bond Type :

 Metal bonding offers long life and durability, and is the best bond type to use for lapidary applications

Feed Rates :

Feed rate is amount of force applied to the blade to go through material being cut. This will typically vary depending on blade diameter, kerf thickness & material being cut. Generally, harder materials are cut at higher feed rates and speeds (such a precious and semi precious stones) and more softer and brittle materials are cut at lower loads and speeds (such as glass, quartz). The Speeds/RPM’s you are using, shape/geometry of the material, and how the specimen is being clamped/hold in place will affect the load that can be used for your application.

Blade Speeds/RPM’s :

Most lapidary blades are used between 4,000 to 1,000 RPM’s Typically harder and more denser materials such as Sapphire, are cut at higher RPM’s/speeds Where more brittle materials such as as glass are cutting at lower RPM’s. Most rim saws RPM’s are typically limited from 1,000 to 4,000 RPM’s. Slabbing saws 500 to 1000 rpm’s. And trim saws from 3,000 to 6,000 rpm’s.

Why Work With Us?

Read More

Comprehensive Source of Information on Diamond & CBN Blades

We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.

The more you understand about what we can do for you, the better our partnership will be.

On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Diamond Drills & Tools in the U.S Available in different diameters, wall thicknesses, angles, radiuses, drill depths, mounting types, bond types, diamond mesh sizes, concentrations, bond hardness, tolerances. Custom Manufacturing to fit your particular requirements is available with short lead times and no minimum order quantities.

Experience makes all the Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"

Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary drill chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect drill life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after drilling.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.

Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

Expect More From Your Tools

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