SMART CUT® RP
Automatic Grinder/Polisher – Dual Wheel
SMART CUT® RP Dual Wheel is a state-of-the-art, multi-functional machine available in 8” (203mm) and 10” (254mm) is designed to handle all stages of metallographic specimen preparation, including coarse grinding, fine grinding, and both coarse and fine polishing. This versatile system combines exceptional performance, ease of use, and advanced automation to streamline the preparation process while delivering consistent, high-quality results.
At the heart of the SMART CUT® RP is a 1000W high-power, high-torque motor, ensuring reliable operation across a wide range of applications. Its variable speed control ranges from 5 RPM to 1500 RPM, enabling precise adjustments to meet specific preparation requirements. The quick start and stop function allows the working plate to halt in just two seconds, improving efficiency and safety during operation.
The machine is equipped with a DELTA PLC control system that automates critical parameters such as speed, rotation direction, grinding and polishing time, and water valve management. All settings are saved for future use, ensuring consistent results with minimal effort. A newly designed large touch screen interface provides an intuitive platform for setting and monitoring grinding and polishing parameters, enhancing user convenience and control.
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Both manual and automatic operating modes are available, offering flexibility to suit diverse workflows. In manual mode, users can select from four preset speeds or customize them for specific tasks such as pre-grinding, grinding, or polishing. The automatic mode supports up to 64 programmable production processes, enabling precise, repeatable operations for consistent specimen preparation.
The SMART CUT® RP features an advanced water flow management system, allowing users to adjust the water drop position and flow rate with precision. Water flow starts and stops automatically at the beginning and end of each process, reducing waste and ensuring optimal cooling during operation. The inclusion of a magnetic anti-sticking disc makes replacing abrasive paper and polishing cloths fast and effortless, further improving operational efficiency.
This machine is upgradeable, with the option to add an automatic grinding head that can simultaneously process up to six samples. Additionally, it supports the integration of a polishing liquid dispenser for automated liquid application, providing even greater efficiency and precision. Safety features such as an emergency switch and the ability to switch the rotation direction of the grinding and polishing disc enhance user confidence during operation.
The SMART CUT® RP offers reliable performance with stable operation, low noise levels, and a sleek, modern design. Its compact and durable construction ensures long-term usability in laboratory, research, and industrial environments. With a comprehensive set of standard accessories, including grinding paper, polishing cloths, and diamond polishing liquid, the machine is ready for immediate use. Optional accessories, such as additional grinding paper and polishing liquids in various micron sizes, further expand its capabilities to meet specialized needs.
This advanced machine combines cutting-edge technology with user-centric design, making the SMART CUT® RP the ultimate solution for precision metallographic specimen preparation.
Technical Specifications
- Grinding & Polishing Disc Diameter:254 mm (Optional: 230 mm, 203 mm).
- Variable Speed Range: 5–1500 RPM, with forward and reverse rotation directions.
- Four-Level Constant Speed Settings: V1 = 300 RPM, V2 = 500 RPM, V3 = 600 RPM, V4 = 800 RPM (user customizable).
- Automatic Mode: Supports up to 64 programmable production processes.
- Motor Power: 1000 W high-torque motor (1.34 HP) for each platen
- Power Supply: 110V 60Hz and Single-phase, 220 V, 50 Hz.
- Overall Dimensions: 760 mm × 730 mm × 360 mm.
- Weight: 50 kg (110.23 lbs)
- Quick Start/Stop Time: Working plate stops rotating in 2 seconds.
- Control System: DELTA PLC for automated grinding and polishing parameter management.
- Water Flow Control: Adjustable water drop position and flow rate; automated start/stop at process beginning and end.
- Safety Features: Emergency switch and reversible rotation for grinding and polishing disc.
- Direction: Clockwise, counterclockwise adjustable. Forward & Rev rotating directions can be switched automatically
- Upgradeable Options: Automatic grinding head for processing up to six samples and polishing liquid dispenser integration.
High-Performance Motor
- Equipped with a 1000W high-power, high-torque motor for superior performance across a wide range of
applications.
Variable Speed Control
- Wide rotation speed range from 5 RPM to 1500 RPM for customizable grinding and polishing operations.
- Quick start/stop feature with a working plate that halts in just 2 seconds.
Advanced Automation & Control
- Powered by an imported DELTA PLC control system, enabling automatic parameter
saving for speed, rotation direction, grinding and polishing time, and water valve operation.
User-Friendly Interface
- Large, newly designed touch screen interface for intuitive control and easy parameter
adjustments.
Customizable Operating Modes
- Manual Mode: Four preset constant speeds (V1=300 RPM, V2=500 RPM, V3=600 RPM, V4=800 RPM)
customizable for pre-grinding, grinding, and polishing. - Automatic Mode: 64 programmable production processes for consistent and efficient operation.
Precision Water Flow Management
- Adjustable water drop position and flow rate, with automatic start/stop at the
beginning and end of the grinding and polishing process.
Magnetic Disc System
- Magnetic anti-sticking disc for quick and easy abrasive paper or polishing cloth
replacement.
Upgradeable to Automatic Processing
- Compatible with an optional automatic grinding head for processing up to 6 samples simultaneously.
- Polishing liquid dispenser can be connected for automated liquid application (optional).
Exceptional Build Quality
- Runs with stable operation, low noise, and a sleek, professional design.
Safety Features
- Includes an emergency switch for quick operation shutdown.
- Grinding & polishing disc rotation direction can be easily switched between clockwise and counterclockwise.
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
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Advantages
- Versatility: Combines coarse grinding, fine grinding, and both coarse and fine polishing into one machine, streamlining the specimen preparation process.
- High Power and Performance: Equipped with a 1000W high-torque motor for reliable and consistent operation across various applications.
- Wide Speed Range: Adjustable speeds from 5 RPM to 1500 RPM for precision in grinding and polishing.
- Advanced Automation: Features DELTA PLC control for automatic parameter saving and process repeatability.
- User-Friendly Interface: Large touch screen for intuitive operation, quick adjustments, and real-time status monitoring.
- Flexible Operating Modes: Offers both manual and automatic modes with customizable speed settings and up to 64 programmable processes.
- Efficient Water Management: Adjustable water drop position and flow rate, with automatic start and stop to optimize cooling and reduce waste.
- Magnetic Disc System: Enables quick and easy replacement of abrasive paper and polishing cloths, minimizing downtime.
- Upgradeable Design: Optional automatic grinding head for simultaneous processing of up to six samples and compatibility with a polishing liquid dispenser.
- Safety Features: Includes an emergency switch and reversible disc rotation for added safety and versatility.
- Compact and Durable: Stable operation with low noise, sleek design, and robust construction for long-term use.
- Comprehensive Accessories: Comes with a complete set of standard accessories for immediate operation, with optional add-ons for specialized tasks.
- Precise and Repeatable Results: Automation and customizable settings ensure consistent, high-quality specimen preparation every time.
AFFORDABLE - Perfect for Organizations on a Budget
What really sets these machines apart is their AFFORDIBILITY. For many applications SMART CUT® RP provide equal results and in less time, then many other much higher cost equipment. Which makes them a Perfect option for organizations of all sizes (manufacturing, R & D) that are on a Budget. Compare to any brand name Grinding, & Polishing Machines on market today. Your ROI (RETURN ON INVESTMENT) will also be enhanced by affordable cost of consumables (replacement) diamond discs. Which are amount the most competitively prices in the world.
Diamond
Grinding & Polishing Consumables
- Abrasive Belts
- Abrasive Powders
- Abrasive Suspensions
- Abrasive Pastes
- Polishing Pads
- Diamond Suspensions
- Diamond Paste
- Diamond Cup Powders
- Abrasives Discs
- Abrasive Rolls/Strips
- Diamond Belts
- Diamond film
- Grinding/Polishing Machines
- Diamond grinding/polishing strips/foils
Standard Package (included with machine)
Name | Quantity | Name | Quantity |
|---|---|---|---|
Grinding & polishing machine | 1 set | Anti-sticky disc (254mm) | 1 pc. |
Magnetic working plate 254mm or 203mm | 1 pc. | Waterproof ring | 1 pc. |
One side sticky grinding paper (250mm) 180#, 320#, 1000#, 2000# | 10 pcs./each | One side sticky polishing cloth (250mm), velvet & canvas | 2 pcs./each |
Diamond polishing liquid, 6 micron, 200ml | 1 bottle | Input-water pipe Φ8mm | 1 pc. |
Output-water pipe Φ25mm | 1 pc. | Input-water pipe adapter | 1 pc. |
Touch pen | 1 pc. | Power cable | 1 pc. |
Filter screen (60#) | 4 pcs. | Triangle valve | 1 pc. |
PTFE tape | 1 pc. | Rubber washer with filter screen | 1 pc. |
Pipe clamper 18-32 | 1 pc. | Machine certificate | 1 share |
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