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SMART CUT Resin Bond Diamond Discs are designed for fine and coarse grinding/polishing of high hardness materials such as metals, ceramics, refractories, cement, geological rocks, glass, optics, composites, and many other materials 35 and up Rockwell C scale of hardness
Only the highest quality diamonds and raw material is used in manufacturing process. The highest quality standards and consistency are maintained using sophisticated measurement and inspection equipment. Please inquire, we will be happy to accommodate your specific needs.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
SMART CUT Diamond Discs are designed for materials with a hardness of 35 Rockwell C scale and higher. This includes metals, ceramics, refractories, cement, geological rocks, glass, optics, composites, and many others. The key is selecting the right diamond mesh size and disc type for your specific material.
The diamond mesh size or grit size determines the aggressiveness of the disc. Coarse grits (e.g., 40) are suitable for rapid material removal, while finer grits (e.g., 200 or 1 micron) are ideal for achieving a polished surface. Consider the material’s hardness and the desired finish when selecting grit size.
Yes, SMART CUT Diamond Discs are versatile and can be used for both grinding and polishing. However, you may need to change to a finer grit disc for polishing after the initial grinding stages for optimal results.
The backing type determines how the disc attaches to your grinding or polishing equipment. Choose the backing that is compatible with your machine setup. Magnetic and adhesive PSA are common choices, but velcro and no backing options are available for specific needs.
Yes, SMART CUT offers customization options. You can request specific inside diameter (ID) hole sizes, no hole configurations, and even discuss unique requirements with our team. We’re here to accommodate your specific needs.
To extend the lifespan of your discs, follow proper usage and maintenance guidelines. Avoid excessive pressure, use the correct lubrication, and periodically inspect the disc for wear. Replacing discs when they show signs of wear ensures consistent performance and longevity.
Yes, SMART CUT Resin Bond Diamond Discs are compatible with a wide variety of lapping, grinding, and polishing machines. Ensure you select the right disc size and backing type that matches your specific equipment for seamless operation.
Feel free to reach out to our expert team at SMART CUT. We’re here to assist you in selecting the right discs, providing usage recommendations, and answering any questions you may have to optimize your grinding and polishing process.
Yes, SMART CUT Diamond Discs are versatile and can be used for both wet and dry applications. Wet grinding and polishing can help control heat and reduce dust, while dry methods offer convenience. Choose the method that best suits your material and workspace conditions.
Safety is paramount. Always wear appropriate protective gear, including safety glasses, gloves, and respiratory protection if needed. Ensure that your workspace is well-ventilated, and follow safety guidelines for your specific equipment and material.
Monitor the surface finish closely. When the surface starts to exhibit a smoother, more polished appearance and the desired level of material removal is achieved, it’s time to switch to a finer grit disc for the final polishing stages.
Absolutely. SMART CUT Diamond Discs are known for their precision and consistency. They can be used for applications requiring tight tolerances, such as optics, electronics, and precision machining. Select the appropriate grit size and follow recommended procedures for achieving precision results.
Store SMART CUT Diamond Discs in a dry and clean environment to prevent contamination. Inspect them regularly for damage or wear and replace them as needed to maintain quality and safety. Follow proper cleaning procedures and lubrication recommendations during use.
SMART CUT Diamond Discs are versatile and can be used on both flat and curved surfaces. However, extra care may be needed to maintain even pressure and achieve consistent results on irregular shapes. Consider the disc size and backing type for the best performance on curved surfaces.
SMART CUT Diamond Discs provide longer lifespan, faster material removal, and superior surface finish compared to traditional abrasive discs. They also reduce the risk of overheating and material deformation, making them a preferred choice for high-precision applications.
Yes, SMART CUT Diamond Discs are suitable for projects of all sizes. They are used in small-scale workshops, laboratories, as well as large industrial operations. Choose the appropriate disc size and grit for your specific project and machinery.
Yes, SMART CUT Diamond Discs are well-suited for precision machining of extremely hard materials like sapphire, tungsten carbide, and other super-hard alloys. Selecting the appropriate grit size and following recommended procedures is crucial for achieving accurate and consistent results in such applications.
Yes, SMART CUT Diamond Discs can be used for edge grinding and beveling applications. Careful control of the angle and pressure is necessary to achieve the desired edge profile. Additionally, you may need to transition to finer grit discs for edge polishing.
The recommended RPM settings depend on the disc diameter, machine type, and material being worked on. Consult the manufacturer’s guidelines for your specific machine and adapt the RPM accordingly for safe and efficient operation with SMART CUT Diamond Discs.
Yes, SMART CUT Diamond Discs are suitable for restoration and repair of optical components, glass artifacts, and delicate surfaces. They provide the precision required for such applications and can be used to remove scratches and imperfections before final polishing.
While SMART CUT Diamond Discs can be used for both wet and dry applications, it’s essential to consider the compatibility of the disc and material with your chosen method. Some materials may yield better results with wet grinding and polishing, while others may perform well in dry conditions. Always prioritize safety and effectiveness when selecting the method.
SMART CUT Diamond Discs are typically designed for single-use due to the wear and degradation of the diamond abrasive during operation. Attempting to recondition or resurface them may not yield satisfactory results, and it’s generally more cost-effective to replace the disc when it shows signs of wear.
Absolutely. SMART CUT Diamond Discs are compatible with a wide range of equipment, including both manual and automated systems. Whether you’re operating a handheld grinder or an automated CNC machine, you can adapt SMART CUT Diamond Discs to suit your needs.
Yes, SMART CUT Diamond Discs are capable of high-precision micro-machining and intricate detailing. By selecting finer grit sizes and carefully controlling pressure and speed, you can achieve intricate and precise results, making them suitable for applications like microelectronics and precision optics.
SMART CUT Diamond Discs excel in a wide range of applications, including but not limited to material research, semiconductor manufacturing, metallography, geological sample preparation, precision optics, and aerospace component fabrication. Their versatility and precision make them a top choice across various industries.
Yes, SMART CUT Diamond Discs are suitable for both large, thick workpieces and smaller, thinner samples. By selecting the appropriate disc size and grit, you can effectively process workpieces of varying sizes and thicknesses while maintaining quality and efficiency.
The lifespan of a SMART CUT Diamond Disc depends on several factors, including the material being processed, the grit size, and the operating conditions. Typically, they have a long lifespan due to their high-quality diamond abrasives. To maximize longevity, follow proper usage guidelines, maintain consistent pressure, and replace the disc when it shows signs of wear.
Achieving a mirror-like finish on glass or optics requires careful progression through finer grit sizes and meticulous attention to detail. Start with a coarse grit for material removal and gradually transition to finer grits. Additionally, use a polishing compound or slurry designed for glass or optics to achieve the desired mirror finish.
Yes, SMART CUT Diamond Discs can be used for non-traditional applications like artistic glass shaping or sculpting. Their precision and versatility make them suitable for creating intricate and artistic designs in glass and similar materials.
Proper alignment and centering are crucial for achieving consistent results. Follow the equipment manufacturer’s guidelines for mounting and aligning discs. Ensure that the disc is securely attached and runs true to the equipment’s axis to prevent vibrations and uneven wear.
While SMART CUT Diamond Discs are primarily designed for grinding and polishing, they can be used for precision cutting, especially when combined with appropriate cutting fluid and equipment. However, for dedicated cutting applications, specialized diamond cutting discs or blades may be more suitable.
Proper disposal of used SMART CUT Diamond Discs should follow local regulations and guidelines for the disposal of abrasive materials. In some cases, used diamond discs may be considered hazardous waste due to the diamond abrasives. Consult with local authorities or waste management services for guidance on safe disposal practices.
Yes, SMART CUT Diamond Discs can be used for polishing natural stone surfaces like granite or marble countertops. Select the appropriate grit sizes and follow a progression from coarse to fine grits for effective polishing. Be sure to use a compatible stone polishing compound or slurry for the best results.
SMART CUT Diamond Discs are commonly used for preparing samples for microscopy and material analysis. Their precision and consistency make them an excellent choice for producing thin sections and polished surfaces suitable for detailed examination and analysis.
SMART CUT Diamond Discs can be used with both portable hand-held grinders and polishers as well as stationary machines. Their versatility allows for adaptability to various equipment types, making them suitable for a wide range of applications and setups.
SMART CUT Diamond Discs typically do not require dressing or conditioning before use. They are precision-manufactured to provide consistent performance out of the box. However, if you encounter any irregularities or inconsistencies, consult the manufacturer’s guidelines for specific recommendations on conditioning or truing the disc.
SMART CUT Diamond Discs are not typically used for faceting gemstones, as faceting requires specialized lapidary equipment and diamond laps. However, they can be used for other lapidary applications, such as shaping and polishing cabochons or flat surfaces on minerals and gemstones.
SMART CUT Diamond Discs are designed to maintain their flatness and shape with proper use. Avoid applying excessive pressure and use proper lubrication or coolant to dissipate heat and prevent overheating, which can lead to disc deformation. Regularly inspect the disc for any signs of wear or uneven wear patterns.
SMART CUT Diamond Discs can be used for beveling edges on glass and other materials. To achieve consistent bevels, set the angle and depth on your grinding or polishing equipment to match your desired bevel profile. Begin with a coarser grit disc for material removal, then gradually switch to finer grits for smoother bevels. Maintain a consistent feed rate and pressure to ensure uniform results.
Yes, SMART CUT Diamond Discs are suitable for applications involving composite materials like carbon fiber and fiberglass. Choose the appropriate grit size for your specific composite material, and follow recommended procedures to achieve precise cutting, grinding, and polishing results.
Cleaning SMART CUT Diamond Discs is essential to prevent cross-contamination between materials. Use a compatible cleaning solution or solvent, such as acetone or isopropyl alcohol, to remove residue. Gently scrub the disc surface with a soft brush or cloth, taking care not to damage the diamond abrasive. Rinse thoroughly with clean water and allow the disc to dry completely before reuse.
SMART CUT Diamond Discs are suitable for precision grinding and polishing of ceramics used in dental and medical applications. Select the appropriate grit size and follow recommended procedures to achieve the desired surface finish and precision required for dental crowns, orthopedic implants, and similar applications.
To control the removal rate with SMART CUT Diamond Discs, consider the following:
Yes, SMART CUT Diamond Discs can be used for polishing hardened steel and achieving a mirror-like finish on precision components. Start with a coarse grit disc for material removal, then progressively switch to finer grits for polishing. Proper lubrication and consistent pressure are essential for obtaining a mirror finish on hardened steel.
To select the ideal SMART CUT Diamond Disc for your project, consider factors such as material hardness, desired finish, and equipment type. Consult the manufacturer’s guidelines, which often provide recommendations and guides for disc selection based on material and application. If in doubt, you can reach out to our experts for personalized guidance.
Achieving flatness and parallelism in precision components with SMART CUT Diamond Discs involves:
SMART CUT Diamond Discs can be used for high-temperature applications to some extent, but it’s essential to manage heat effectively. Proper cooling and lubrication are crucial to prevent overheating and damage to the diamond abrasive. Use cooling systems compatible with your equipment for such applications.
Yes, SMART CUT Diamond Discs can be used for precision surface finishing of 3D-printed parts made from various materials. Select the appropriate grit size and follow recommended procedures to achieve the desired surface finish and dimensional accuracy on 3D-printed components.
When working with brittle materials like ceramics or glass, take the following precautions:
SMART CUT Diamond Discs can be used for contour grinding and polishing on irregularly shaped workpieces. To achieve uniform results, focus on the following techniques:
SMART CUT Diamond Discs can be suitable for applications requiring sub-micron level precision, such as semiconductor manufacturing and nanotechnology research. To achieve such precision, select the finest available grit size and follow meticulous procedures for material removal and polishing. Additionally, ensure your equipment is capable of sub-micron level control.
Yes, SMART CUT Diamond Discs can be used for restoration and conservation work on historical artifacts and sculptures made of stone or other materials. They are valuable tools for removing damage, corrosion, or unwanted layers while preserving the original material. Follow best practices for restoration and consult with conservation experts when working on valuable or culturally significant items.
When transitioning from one grit size to another with SMART CUT Diamond Discs, consider the following:
SMART CUT Diamond Discs can be used for applications involving ferrous metals like stainless steel or hardened steel alloys. However, consider using specialized diamond discs designed for ferrous materials to achieve the best results, as these materials can be more abrasive and wear down diamond abrasives more quickly.
Achieving sharp edges and precise corners with SMART CUT Diamond Discs involves careful control and technique:
SMART CUT Diamond Discs can be used for removing old coatings or paint layers from various surfaces. To do this effectively and safely:
Yes, SMART CUT Diamond Discs are commonly used for sample preparation in metallurgy and material science. They are suitable for cutting and grinding metallographic specimens. Select the appropriate disc size and grit for your specific metallurgical samples and follow recommended procedures for precise and consistent results.
To achieve perfectly flat and parallel surfaces on large workpieces with SMART CUT Diamond Discs:
Yes, SMART CUT Diamond Discs can be used for precision grinding and polishing of semiconductor silicon wafers for the electronics industry. They are suitable for achieving the flatness and surface finish required for semiconductor manufacturing. Follow industry-specific guidelines and procedures for silicon wafer processing.
Yes, SMART CUT Diamond Discs are compatible with automated robotic systems for high-throughput manufacturing or testing applications. They can be integrated into automated setups for consistent and efficient material processing. Ensure proper equipment compatibility and programming for robotic operation.
SMART CUT Diamond Discs can be used for shaping and profiling natural stone surfaces like granite or marble in architectural and sculptural applications. Select the appropriate disc size, profile, and grit for your specific stone shaping needs. Proper technique and equipment setup are essential for achieving precise and artistic results.
SMART CUT Diamond Discs can be used for achieving precise dimensions and tolerances in precision machining applications. To maintain dimensional accuracy:
SMART CUT Diamond Discs can be used for restoration and conservation work on delicate artifacts made of materials like porcelain, ceramic, or glass. Their precision and versatility make them suitable for removing damage, restoring intricate details, and achieving the desired finish on delicate surfaces. Handle artifacts with care to avoid accidental damage during the restoration process.
Yes, SMART CUT Diamond Discs can be used for grinding and polishing advanced engineering ceramics like silicon nitride or alumina, commonly used in aerospace and high-tech industries. Their precision and consistency make them suitable for achieving the required surface finish and dimensional accuracy on these materials.
SMART CUT Diamond Discs can be employed for precision thinning and sectioning of semiconductor packages and components. Key considerations include:
SMART CUT Diamond Discs can be used for polishing optical lenses, mirrors, or prisms to achieve optical-grade surfaces. Techniques include:
Yes, SMART CUT Diamond Discs can be used for precision finishing of ceramic or metal injection-molded (MIM) components used in industries like automotive and medical devices. They provide the required precision and surface finish for such applications. Follow recommended procedures for achieving the desired results on MIM components.
To achieve extremely smooth and mirror-like surfaces on semiconductor wafers using SMART CUT Diamond Discs for final polishing:
SMART CUT Diamond Discs can be used for precision sharpening and honing of cutting tools like carbide inserts or high-speed steel (HSS) tools. They offer the precision required for achieving sharp cutting edges. Select the appropriate grit size and follow recommended procedures for tool sharpening.
Yes, SMART CUT Diamond Discs are compatible with various types of grinding and polishing equipment, including both single and double-sided machines. They are versatile and can be adapted to different equipment configurations, making them suitable for a wide range of applications.
Yes, SMART CUT Diamond Discs can be used for precision finishing of optical components with complex shapes, including aspheric or freeform lenses. Their versatility and precision make them suitable for achieving the required surface profiles and optical quality on such components. Careful control of pressure, speed, and fluid management is essential for optimal results.
To use SMART CUT Diamond Discs for removing burrs and sharp edges from metal or plastic parts in manufacturing processes:
Yes, SMART CUT Diamond Discs can be employed for precision machining of ceramics and composites used in the dental industry for restorations and prosthetics. They provide the necessary precision and surface finish for dental applications. Follow recommended procedures for dental material processing.
Safety precautions for using SMART CUT Diamond Discs in industrial settings include:
SMART CUT Diamond Discs can be used for surface modification or texturing of materials to enhance adhesion or optical properties. By selecting the appropriate grit size and texture pattern, you can achieve desired surface characteristics for specific applications. Proper technique and control are crucial for achieving consistent results.
SMART CUT Diamond Discs can be utilized for deburring and edge rounding of metal components in industries like automotive and aerospace manufacturing. They are effective tools for removing sharp edges and achieving smoother, safer edges on metal parts. Follow recommended procedures and safety guidelines for edge rounding applications.
Yes, SMART CUT Diamond Discs can be used for precision lapping and polishing of optical flats and prisms used in interferometry and optical testing. They are well-suited for achieving the flatness and surface quality required for precise optical measurements. Follow recommended procedures and monitor the optical quality during the process.
SMART CUT Diamond Discs are available in various thicknesses to suit different applications. Typical thicknesses can range from a few millimeters to several millimeters. Custom thicknesses may also be available upon request to meet specific application requirements.
SMART CUT Diamond Discs can be used for precision machining of materials with high thermal conductivity, such as copper or aluminum. However, consider using specialized diamond discs designed for non-ferrous metals to achieve the best results, as these materials can be abrasive and may require specific diamond characteristics.
The recommended RPMs for SMART CUT Resin Bond Diamond Discs typically vary depending on the disc’s diameter and the specific material being processed. As a general guideline, start with a lower RPM setting and gradually increase it while monitoring the material removal rate and the disc’s performance. Consult the manufacturer’s guidelines and equipment specifications for precise RPM recommendations based on your application.
It is essential to use an appropriate coolant or lubrication when using SMART CUT Resin Bond Diamond Discs. Water-based coolants are commonly used because they dissipate heat effectively, prevent thermal damage to the diamond abrasive, and help flush away debris and swarf. Using the right coolant ensures a longer disc lifespan, improved material removal, and better surface finish. Always follow manufacturer recommendations for coolant selection and application.
The amount of pressure applied when using SMART CUT Resin Bond Diamond Discs depends on various factors, including material hardness, disc grit size, and the desired material removal rate. As a general guideline, start with light to moderate pressure and gradually increase it as needed while monitoring the disc’s performance. Excessive pressure can lead to premature wear and reduced disc life, so it’s crucial to find the right balance. Follow manufacturer guidelines and recommendations for specific pressure ranges based on your application.
SMART CUT Resin Bond Diamond Discs are typically designed to rotate in a clockwise direction. The rotation direction matters because it affects the cutting or grinding action and the quality of the finished surface. Ensure that the disc is mounted on your equipment in the correct orientation as specified by the manufacturer. Using the correct rotation direction helps achieve optimal results and extends disc life.
Dressing SMART CUT Resin Bond Diamond Discs is essential for maintaining their performance and longevity. Dressing involves removing glazing, worn abrasive particles, and debris from the disc’s surface to expose fresh diamond abrasives. You can dress the disc using a dressing stick or a diamond dressing tool. The frequency of dressing depends on the specific application and the disc’s condition. Regularly inspect the disc and dress it when you notice reduced cutting or grinding efficiency, uneven wear, or surface imperfections.
Cleaning SMART CUT Resin Bond Diamond Discs is crucial to prevent cross-contamination between different materials and maintain consistent performance. To clean the disc, follow these steps:
Proper cleaning ensures that the disc remains free from contaminants and maintains its cutting or grinding efficiency. It also helps prevent material transfer between different workpieces, which is particularly important in applications where cleanliness is critical.
For specific recommendations on RPMs, coolants, pressure, rotation direction, dressing, and cleaning tailored to your application and material, consult the manufacturer’s guidelines or reach out to their technical support team for expert assistance.
Yes, SMART CUT Resin Bond Diamond Discs can be used with variable-speed equipment. Adjusting the RPM during operation can help optimize the cutting or grinding process. Here’s how to do it:
It is advisable to avoid using coolants or lubricants that are incompatible with the materials being processed or that can adversely affect the disc’s resin bond. Some materials and applications may require specialized coolants or lubricants, so consult the manufacturer’s guidelines for compatibility and recommendations. Avoid using coolants or lubricants containing corrosive or abrasive substances that can damage the disc or compromise the quality of the workpiece.
Yes, it is possible to apply too much pressure when using SMART CUT Resin Bond Diamond Discs, and doing so can have adverse consequences. Excessive pressure can lead to:
SMART CUT Resin Bond Diamond Discs are typically designed to rotate in a clockwise direction. The rotation direction is essential because it can affect the cutting or grinding action and the quality of the finished surface. Using the correct rotation direction specified by the manufacturer helps achieve optimal results. While some applications may tolerate counterclockwise rotation, it’s generally recommended to follow the manufacturer’s guidelines to ensure consistent performance and extend disc life.
Signs that indicate SMART CUT Resin Bond Diamond Discs may need dressing include:
Failing to properly clean SMART CUT Resin Bond Diamond Discs after use can have several consequences:
SMART CUT Resin Bond Diamond Discs can be used with ultrasonic or vibratory equipment for precision grinding and polishing. When using these setups, consider the following special considerations:
While water-based coolants are commonly recommended for use with SMART CUT Resin Bond Diamond Discs, alternative cooling methods like air cooling or mist cooling can be used in certain applications. Here are some considerations:
Pressure recommendations for SMART CUT Resin Bond Diamond Discs can vary depending on material hardness, grit size, and specific application requirements. While a universal pressure setting may work in some cases, it’s generally advisable to adjust the pressure based on the material and application. Light to moderate pressure is often recommended as a starting point and can be gradually increased as needed. Consult the manufacturer’s guidelines for pressure recommendations tailored to your specific material and application.
SMART CUT Resin Bond Diamond Discs are typically designed for clockwise rotation, as specified by the manufacturer. Reverse rotation is generally not recommended unless explicitly stated in the manufacturer’s guidelines. While there may be specific situations where reverse rotation could be advantageous, it’s important to consult with the manufacturer or technical support to ensure that it won’t compromise disc performance or safety.
Dressing SMART CUT Resin Bond Diamond Discs involves removing glazing, worn abrasive particles, and debris to maintain their cutting or grinding performance. Best practices for dressing include:
Failing to dress SMART CUT Resin Bond Diamond Discs regularly can have several consequences:
Specific cleaning agents or solvents recommended for cleaning SMART CUT Resin Bond Diamond Discs can include acetone, isopropyl alcohol, or compatible cleaning solutions. It’s important to use chemicals that are safe for the disc’s resin bond and diamond abrasive. Exercise caution when handling cleaning agents, and follow safety guidelines and regulations regarding their use and disposal. Avoid using harsh chemicals that may damage the disc or pose health and environmental risks.
Image | Item No. | Description | Price | Quantity | Add to cart |
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1 Gallon Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $99.81 | Max: Min: 1 Step: 1 | |||
1 Quart Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $34.81 | Max: Min: 1 Step: 1 | |||
5 Gallons Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $317.41 | Max: Min: 1 Step: 1 | |||
55 Gallons Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $1,745.00 | Max: Min: 1 Step: 1 | |||
1/2″ x 1/2″ x 6.0″ White Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $8.65 | Max: Min: 1 Step: 1 | |||
1.0″ x 1.0″ x 6.0″ White Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $15.99 | Max: Min: 1 Step: 1 | |||
1/2″ x 1/2″ x 6.0″ White For use on diamond tools 150 to 220 Grit Size. | $8.65 | Max: Min: 1 Step: 1 | |||
1.0″ x 1.0″ x 6.0″ Black Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer. | $15.39 | Max: Min: 1 Step: 1 | |||
2.0″ x 2.0″ x 6.0″ Black Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer. | $39.47 | Max: Min: 1 Step: 1 | |||
1.0″ x 1.0″ x 6.0″ Black Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $15.99 | Max: Min: 1 Step: 1 | |||
2.0″ x 2.0″ x 6.0″ Black Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $39.47 | Max: Min: 1 Step: 1 |
6130500, 6130900, 6131800, 6132300, 6690500, 6690900, 6691800, 6692300, 6130100, 6130220, 6130325, 6130600, 6131200, 6133000, 6138000, 6140900, 6141800, 6142300, 6150500, 6150900, 6151800, 6152300, 6710500, 6710900, 6711800, , 6712300, 6700500, 6700900, 6701800, 6702300, 6140100, 6140220, 6140325, 6140600, 6141200, 6143000, 6148000, 6160500, 6160900, 6161800, 6162300, 6170500, 6170900, 6171800, 6172300, 6180500, 6180900, 6181800, 6182300, 6190500, 6190900, 6191800, 6192300, 6200500, 6200900, 6201800, 6202300, 6140500
Image | Item No | Outside Diameter | Backing Type | Inside Diameter | Mesh/Color | Quantity | Get Quote |
---|---|---|---|---|---|---|---|
6" (152.4mm) | Adhesive Backing | No Hole | 500/Blue | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 900/Brown | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 1800/Red | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 2300/Green | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Magnetic Backing | No Hole | 500/Blue | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Magnetic Backing | No Hole | 900/Brown | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Magnetic Backing | No Hole | 1800/Red | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Magnetic Backing | No Hole | 2300/Green | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 100/Black | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 220/Purple | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 325/Brown | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 600/Red | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 1200/Blue | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 3000/Orange | Max: Min: 1 Step: 1 | |||
6" (152.4mm) | Adhesive Backing | No Hole | 8000/Yellow | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 900/Brown | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 1800/Red | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 2300/Green | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | With Hole (1/2") | 500/Blue | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | With Hole (1/2") | 900/Brown | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | With Hole (1/2") | 1800/Red | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | With Hole (1/2") | 2300/Green | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | No Hole | 500/Blue | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | No Hole | 900/Brown | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | No Hole | 1800/Red | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | No Hole | 2300/Green | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | With Hole (1/2") | 500/Blue | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | With Hole (1/2") | 900/Brown | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | With Hole (1/2") | 1800/Red | Max: Min: 1 Step: 1 | |||
8" (200mm) | Magnetic Backing | With Hole (1/2") | 2300/Green | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 100/Black | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 220/Purple | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 325/Brown | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 600/Red | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 1200/Blue | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 3000/Orange | Max: Min: 1 Step: 1 | |||
8" (200mm) | Adhesive Backing | No Hole | 8000/Yellow | Max: Min: 1 Step: 1 | |||
12" (304.8mm) | Magnetic Backing | With Hole (1") | 500/Blue | Max: Min: 1 Step: 1 | |||
12" (304.8mm) | Magnetic Backing | With Hole (1") | 900/Brown | Max: Min: 1 Step: 1 | |||
12" (304.8mm) | Magnetic Backing | With Hole (1") | 1800/Red | Max: Min: 1 Step: 1 | |||
12" (304.8mm) | Magnetic Backing | With Hole (1") | 2300/Green | Max: Min: 1 Step: 1 | |||
16" (406.4mm) | Magnetic Backing | With Hole (1") | 500/Blue | Max: Min: 1 Step: 1 | |||
16" (406.4mm) | Magnetic Backing | With Hole (1") | 900/Brown | Max: Min: 1 Step: 1 | |||
16" (406.4mm) | Magnetic Backing | With Hole (1") | 1800/Red | Max: Min: 1 Step: 1 | |||
16" (406.4mm) | Magnetic Backing | With Hole (1") | 2300/Green | Max: Min: 1 Step: 1 | |||
18" (457.2mm) | Magnetic Backing | With Hole (1") | 500/Blue | Max: Min: 1 Step: 1 | |||
18" (457.2mm) | Magnetic Backing | With Hole (1") | 900/Brown | Max: Min: 1 Step: 1 | |||
18" (457.2mm) | Magnetic Backing | With Hole (1") | 1800/Red | Max: Min: 1 Step: 1 | |||
18" (457.2mm) | Magnetic Backing | With Hole (1") | 2300/Green | Max: Min: 1 Step: 1 | |||
24" (609.6mm) | Magnetic Backing | With Hole (1") | 500/Blue | Max: Min: 1 Step: 1 | |||
24" (609.6mm) | Magnetic Backing | With Hole (1") | 900/Brown | Max: Min: 1 Step: 1 | |||
24" (609.6mm) | Magnetic Backing | With Hole (1") | 1800/Red | Max: Min: 1 Step: 1 | |||
24" (609.6mm) | Magnetic Backing | With Hole (1") | 2300/Green | Max: Min: 1 Step: 1 | |||
29.5" (749.3mm) | Magnetic Backing | With Hole (1") | 500/Blue | Max: Min: 1 Step: 1 | |||
29.5" (749.3mm) | Magnetic Backing | With Hole (1") | 900/Brown | Max: Min: 1 Step: 1 | |||
29.5" (749.3mm) | Magnetic Backing | With Hole (1") | 1800/Red | Max: Min: 1 Step: 1 | |||
29.5" (749.3mm) | Magnetic Backing | With Hole (1") | 2300/Green | Max: Min: 1 Step: 1 |
SMART CUT® Resin Bond Diamond Discs are used for large variety of applications, industries, lapping, grinding & polishing machines. Diamond Discs are available from 6" to 30" (150mm to 762mm) in Diameter. Diamond discs can be produced with any inside diameter (ID) hole size or no hole. Diamond mesh size/grit sizes available from as coarse as 40 grit to fine as 1 micron. Diamond Discs can be placed on either magnetic or adhesive PSA backing, no backing, and velcro.
Diamonds or CB Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT ® Bond Diamond Bond makes sure every diamond is in the right place. and at the right time, working where you need it most.
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
This advanced formulated open diamond bond design insures minimal chipping, fast
cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Electroplated (nickel bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside.
Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.
Diamond drills made utilizing SMART CUT technology are much more aggressive than your conventional Tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.
In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional nickel bonded diamond CBN drills. SMART CUT diamond CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.
SMART CUT Multi Layered Electroplated diamond cutting blade three diamond layers impregnated inside the bond matrix. Unlike Many Other blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials
Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.
SMART CUT Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.
Optimize your application to ultimate level of efficiency
We produce diamond consumables for some of the leading world OEM manufacturers. We offer Manufacturers Direct Prices
We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion
WE ARE A PARTNER IN YOUR SUCCESS
Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.
The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.
AMERICAN MANUFACTURER
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
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Large Inventory & Custom Manufacturing
Umatched Technical Support
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency
Superior Quality & Consistency
EXPECT MORE FROM YOUR TOOLS
Comprehensive Source Of Information For Sample Preparation
Advanced Technology
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.
Experience Makes All The Differences
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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