Diamond Smart Cut

UKAM Industrial Superhard Tools

661-257-2288

9 am to 6 pm PST time

SMART CUT

Resin Bond Diamond Discs for Grinding & Polishing Machines

SMART CUT diamond discs are specialized tools designed for grinding and sculpting glass, jewelry, stones, ceramics, composites, optics, metals and other hard, dense and brittle materials. These discs are usually produced with either a metal or resin bond and with diamonds impregnated inside. These particles inside the bond matrix provide exceptional abrasion, enabling the discs to efficiently and rapidly grind and shape large variety of materials. They can be produced with or without grooves, and customizing the diameter, size, and all specifications of these wheels can be done with usually no minimum order quantities.

Get A Quote

Advantages:

Applications:

Features:

About Sintered (Metal Bond)

Sintered (metal bonded) diamond tools have multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. Metal bonded diamond tools are “impregnated” with diamonds. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on rockwell scale (5 to 9.5 on mohe’s scale of hardness).

Its What You Cant See That Makes All The Difference

SMART CUT® technology

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Longer

Life

In most cases tools manufactured utilizing SMART CUT® technology, will outlast other conventional material (sintered), resin, and nickel bonded diamond & CBN tools. SMART CUT® diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

Faster

Cutting Action

Diamond & CBN tools made utilizing SMART CUT® technology are much more aggressive than your conventional tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.

More

Consistent Performance

SMART CUT Sintered (Metal Bond) Tools have diamonds crystals oriented and evenly positioned inside bond matrix. Unlike Many Other Tool Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Manufactured Using

The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best

Performance & Value on the Market

SMART CUT® Sintered (Metal Bond) Diamond Tools are the best investment you can make! Although they may cost more than some Sintered (Metal Bond) Tools. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Minimize Chipping &

Improve Surface Finish

SMART CUT® Sintered (Metal Bond) Tools have diamonds oriented and evenly distributed in a bond matrix. Providing faster, freer cutting action with minimum heat generation. This translates in improved surface finish and minimum chipping.

Why Choose Us?

Recently Viewed Products

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US
HELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

your next diamond tool?

Shopping cart
Sign in

No account yet?

Wishlist
0 items Cart
My account

Improve & Optimize your Diamond & CBN
Tools Return on investment up to 600%

Sign up to receive exclusive usage recommendations, Illustrated Trouble Shooting Guides & Sales

diamond tools manufacturer