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INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
Image | Item No. | Description | Price | Quantity | Add to cart |
|---|---|---|---|---|---|
 | 1 Gallon Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $99.81 | Max: Min: 1 Step: 1 | ||
 | 1 Quart Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $34.81 | Max: Min: 1 Step: 1 | ||
 | 5 Gallons Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $317.41 | Max: Min: 1 Step: 1 | ||
 | 55 Gallons Blue SMART CUT® General Materials Formula Synthetic Water Soluble Coolant | $1,745.00 | Max: Min: 1 Step: 1 | ||
 | 1/2″ x 1/2″ x 6.0″ White Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $8.65 | Max: Min: 1 Step: 1 | ||
| 1.0″ x 1.0″ x 6.0″ White Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $15.99 | Max: Min: 1 Step: 1 | ||
| 1/2″ x 1/2″ x 6.0″ White For use on diamond tools 150 to 220 Grit Size. | $8.65 | Max: Min: 1 Step: 1 | ||
 | 1.0″ x 1.0″ x 6.0″ Black Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer. | $15.39 | Max: Min: 1 Step: 1 | ||
 | 2.0″ x 2.0″ x 6.0″ Black Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer. | $39.47 | Max: Min: 1 Step: 1 | ||
| 1.0″ x 1.0″ x 6.0″ Black Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $15.99 | Max: Min: 1 Step: 1 | ||
| 2.0″ x 2.0″ x 6.0″ Black Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools. | $39.47 | Max: Min: 1 Step: 1 |
Step 1: Preparation:
Step 2: Set-Up:
Step 3: Testing:
Step 4: Engraving or Sculpting:
Step 5: Finishing:
Step 6: Maintenance:
Step 7: Post-Project Cleaning and Storage:
Step 8: Regular Maintenance:
Step 9: Safety Precautions:
Step 10: Creativity and Experimentation:
Step 11: Advanced Techniques:
Step 12: Combining Materials:
The optimal RPM (revolutions per minute) for using electroplated diamond carving points depends on several factors, including the material being carved, the size and shape of the carving point, and the specific project requirements. However, here are some general guidelines to consider:
1.Soft Materials (e.g., wood, plastic):
2.Hard Materials (e.g., glass, stone, metal):
3.Intricate or Detailed Work:
4. General Carving and Shaping:
It is important to always start with a lower RPM and gradually increase it until you find the optimal speed for your specific project. Additionally, always refer to the manufacturer’s guidelines and recommendations for using electroplated diamond carving points, as they may provide specific RPM ranges for their products.
When using electroplated diamond carving points, introducing a coolant can help reduce heat, minimize dust, and potentially extend the life of the carving points. Water is typically used as a coolant for this type of application. Here’s how to use and introduce coolant:
Coolant to Use:
How to Introduce Coolant:
Dipping Method:
Spray Bottle Method:
Sponge Method:
Additional Tips:
The feed rate and pressure to apply when using electroplated diamond carving points depend on several factors, including the material being carved, the hardness of the diamond, the size and shape of the carving point, and the specific project requirements. However, here are some general guidelines to consider:
Feed Rate:
Pressure to Apply:
Additional Tips:
Remember that practice and experience are key to finding the optimal feed rate and pressure for your specific projects. It may take some trial and error to find the right balance, but with time and practice, you will develop a feel for what works best.
The shape of the electroplated diamond carving point to use depends on the specific project requirements and the desired outcome. Here are some general guidelines to consider:
Cylinder or Diamond Bullet Shapes:
Diamond Bullet or Spherical Shapes:
Pointed or Needle Shapes:
Wheel or Disc Shapes:
Tapered Shapes:
Flame Shapes:
Oval Shapes:
Inverted Diamond Bullet Shapes:
Parallel Shapes:
Custom Shapes:
Rounded Cylinder Shapes:
Tapered Cylinder Shapes:
Elliptical Shapes:
Square or Rectangular Shapes:
Specialty Shapes:
When choosing the shape of the electroplated diamond carving point, consider the following:
It’s important to consider the size and shape of the area you are working on, as well as the level of detail required for the project. For larger areas and rough shaping, choose a larger, more robust carving point. For fine detailing and precision work, opt for a smaller, more pointed carving point.
Experimenting with different shapes and sizes will help you find the perfect carving point for your needs and preferences. As you gain experience, you will develop a sense of which shapes work best for different applications and materials.
Electroplated diamond carving points are typically used with a rotary tool or a die grinder. Here are the details:
Rotary Tool:
Die Grinder:
When choosing a rotary tool or die grinder for your electroplated diamond carving points, consider the following:
Using the right equipment will enhance your carving experience and allow you to achieve the best possible results with your electroplated diamond carving points.
For electroplated diamond carving points, using a collet chuck is typically recommended. A collet chuck provides a secure and precise method for holding the carving point, allowing for better control and accuracy during the carving or engraving process. Here are the main differences and benefits of each:
Collet Chuck:
Check or Chuck:
In conclusion, for electroplated diamond carving points, which often have smaller diameter shanks, a collet chuck is preferred due to its ability to securely and precisely hold the carving point, resulting in better control, accuracy, and overall performance during the carving or engraving process.
Using the Right Diamond Grit Size for your Application
The diamond grit size to use depends on the specific application and the material you are working with. Here are some general guidelines:
Coarse Grit (30-60 grit):
Medium Grit (70-120 grit):
Fine Grit (150-300 grit):
Extra Fine Grit (above 300 grit):
It is always best to start with a coarser grit to remove excess material and shape the piece, then progressively move to finer grits to achieve the desired smoothness and finish. Also, remember to follow the manufacturer’s recommendations and guidelines for the specific electroplated diamond carving points you are using.
When selecting the right bond type for your application, it’s essential to consider the material you will be working with, the desired outcome, and the specific requirements of your project. Here are some general guidelines on how to choose between sintered (metal bond), plated, brazed bond, and resin bond:
Sintered (Metal Bond):
Plated:
Brazed Bond:
Resin Bond:
When selecting the right tool diameter of the head or tip of an electroplated diamond carving point, consider the following factors:
Material Thickness:
Detail Level:
Size of the Work Area:
Desired Outcome:
Compatibility with Your Tool:
User Experience and Skill Level:
Type of Carving or Engraving:
Tool RPM and Feed Rate:
Cost and Availability:
Personal Preference:
When selecting the right tool diameter, it’s crucial to find a balance between the requirements of the material, the level of detail, and your personal preference and experience. It may take some experimentation to find the diameter that works best for you, but the effort will be worth it in the end when you achieve the desired results for your project.
Image | Item No | Outside Diameter | Shank Diameter | Price | Quantity | Add to cart |
|---|---|---|---|---|---|---|
 | 40/50 mesh | 6mm | $0.00 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $0.00 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $0.00 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $0.00 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $0.00 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $39.70 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $39.70 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $54.90 | Max: Min: 1 Step: 1 | ||
 | 40/50 mesh | 6mm | $58.70 | Max: Min: 1 Step: 1 |
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Brazed Diamond Tools are produced using and process that creates a fusion between the diamonds and the metal bond. While they may appear similar to electroplated (nickel bond) diamond tools. They are produced utilizing completely different process. Brazed Bond Diamond Tools are produced inside vacuum oven at a high temperature, single layer of diamond crystal bonded to steel body with very high diamond exposure. Not only does it promote high diamond exposure, but it also eliminates the loss of diamond particles through pull-out. The diamond section will not strip or peel from the steel body. This translates into multiple benefits, including: aggressive tools that last longer, cut faster, run cooler and load less, providing increased productivity and part consistency.
Diamond drills made utilizing SMART CUT technology are much more aggressive than your conventional Tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.
In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional nickel bonded diamond CBN drills. SMART CUT diamond CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.
SMART CUT Multi Layered Electroplated diamond cutting blade three diamond layers impregnated inside the bond matrix. Unlike Many Other blade Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials
Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.
SMART CUT Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.
We produce diamond consumables for some of the leading world OEM manufacturers. We offer Manufacturers Direct Prices
We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion
WE ARE A PARTNER IN YOUR SUCCESS
Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.
The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.
AMERICAN MANUFACTURER
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Save Money Save up to 650%
COMPARE TO: BUEHLER , STRUERS , LECO & MANY OTHERS
Large Inventory & Custom Manufacturing
Umatched Technical Support
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency
Superior Quality & Consistency
EXPECT MORE FROM YOUR TOOLS
Comprehensive Source Of Information For Sample Preparation
Advanced Technology
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.
Experience Makes All The Differences
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years
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25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
Signup for email offers, updates, and more
25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
Shipping Methods
Safe & Secure Payments
© Copyright 1990-2024. UKAM Industrial Superhard Tools – Terms of Use
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