SMART CUT® AP AutomaticGrinder/Polisher with Single Wheel

SMART CUT® AP is designed for finer polishing surfaces of Metallographic, Ceramic, and Petrographic Samples. It is used in sample preparation for various applications.

The machine is available in two wheel sizes: 10″ (250mm) and 12″ (300mm).

The SMART CUT® AP Grinder/Polisher has a variable rotating wheel speed range of 50-600 RPM.

Yes, the machine includes a detachable water sprayer for easy cleaning, making maintenance convenient.

It features a feather-touch digital control panel for ease of use.

Yes, the SMART CUT® AP Grinder/Polisher is designed to be user-friendly, with a user-friendly advanced LCD touch screen for control.

Yes, it can accommodate interchangeable specimen sizes of 1.25″ (300mm), 1.5″ (40mm), and 2″ (50mm).

It is equipped with a 1 HP high torque AC motor.

Yes, it can be used with both fixed (abrasive) diamond discs and felt discs with loose abrasive, providing flexibility in your sample preparation.

The SMART CUT® AP Grinder/Polisher offers a sample pressure range of 40 to 350N.

Yes, this machine is affordable and is a cost-effective solution for organizations, including manufacturing and R&D, that are on a budget.

Yes, there are optional accessories available, including a dosing unit, specimen holders, spacer, silent air compressor, ultrasonic cleaner, air drier, magnetic substrate disc, and ferromagnetic carrier sheet.

The machine can store up to 50 programs in its programming database.

Yes, the SMART CUT® AP Grinder/Polisher features an automatic water cooling system.

The main power supply requirement is 110V, 1 Phase, 50/60 Hz.

The machine weighs 165 lbs (78 kg) and has dimensions of 27” x 19” x 35”.

Using “Fixed Abrasive” diamond discs provides consistent application of diamond throughout the entire machine steel plate, leading to a longer life for the parts that can be processed. It also significantly reduces consumables costs and shortens the time required to achieve the same results compared to using loose abrasives. Additionally, there is no used-up diamond slurry or abrasive to recycle or clean, making it an environmentally friendly option.

Yes, the working disc can be operated both clockwise and counterclockwise, offering flexibility in the polishing process.

Yes, the machine comes with a safety emergency switch to ensure safe operation.

Yes, it has a corrosion-resistant wash bowl with a free-flow drain for added durability.

Yes, you can control settings such as head up/down, disc direction, head direction, head speed, and individual force through the touch screen, providing precise control over your sample preparation process.

The SMART CUT® AP Grinder/Polisher can hold up to 6 molds.

Yes, it includes an automatic specimen head with a 180 Watt independent polishing head motor for efficient and consistent polishing.

Yes, the machine features an automatic water cooling system to maintain optimal sample temperatures during the polishing process.

The specimen holder comes standard with a 1 ¼” size, and optional 1″ and 2″ specimen holders are available for various specimen sizes.

Yes, you can opt for a silent air compressor, which provides compressed air at the location of your need, making it convenient for your polishing process.

The magnetic substrate disc can be attached to any conventional platen using its self-adhesive backing, while the ferromagnetic carrier sheet is designed for sandpaper/cloths, enhancing the versatility of the machine.

Yes, you can choose an optional dosing unit, which can be automatic or manual and includes variable dosing units for diamond suspension and lubricant.

The ultrasonic cleaner is ideal for cleaning metallography specimens during the final cleaning or intermediate cleaning stages of grinding and polishing.

Yes, you can opt for an air drier, which is designed to speed up the drying process for multiple specimens after polishing. It comes with an adjustable heat knob for temperature control.

Yes, the machine can operate in both clockwise and anticlockwise directions, providing flexibility in the polishing process.

Yes, the machine includes a flexible water jet with a control valve, allowing you to adjust the water flow for effective cooling and sample preparation.

The 12″ wheel size option offers a larger working surface, which can be beneficial for handling larger specimens and increasing productivity.

Yes, the machine can accommodate specimen holder spacer sizes of 30 mm, 40 mm, and 50 mm, allowing you to tailor the setup to your specific sample requirements.

Yes, there is an optional silent air compressor available, which can provide compressed air where needed during the sample preparation process.

The magnetic substrate disc is designed for attaching to conventional platens using its self-adhesive backing. The ferromagnetic carrier sheet is used for sandpaper and cloths, offering additional versatility in sample preparation.

Yes, you can choose to add a dosing unit, which can be automatic or manual and includes variable dosing units for diamond suspension and lubricant.

The ultrasonic cleaner is an efficient way to clean metallography specimens during the final cleaning or intermediate cleaning stages of the grinding and polishing process.

The air drier is designed to speed up the drying process for multiple specimens after polishing. It provides a forceful hot air flow and includes an adjustable heat knob for temperature control.

Regular cleaning and inspection of the machine, especially the water cooling system and any moving parts, are recommended to ensure optimal performance and longevity. Additionally, it’s important to follow the manufacturer’s maintenance guidelines provided in the user manual.

Yes, the machine is well-suited for both research and development applications due to its precision and versatility.

The machine features a fully molded FRP (Fiber Reinforced Plastic) body, which provides durability and resistance to environmental factors.

Yes, it is suitable for manufacturing applications, and its affordability makes it an attractive option for organizations of all sizes.

While the machine is primarily designed for metallographic, ceramic, and petrographic samples, it may also be suitable for other precision polishing applications depending on your specific needs.

Common applications include preparing metallographic samples for microscopic analysis, ceramic material research, and petrographic sample preparation for geological studies.

The machine’s dimensions are 27” x 19” x 35”, and it weighs 165 lbs (78 kg). While it may require some effort to transport, it is designed to be relatively compact and easy to set up.

Yes, the machine is suitable for laboratory environments and provides precise control over sample preparation processes.

Replacement parts, such as diamond discs and other consumables, are typically available and competitively priced, making maintenance and upkeep cost-effective.

The machine is primarily designed for wet grinding and polishing, and it includes a coolant system to minimize heating of samples during the process.

The number of specimens that can be processed in a single run depends on the size and configuration of the specimens, as well as the available workspace. Typically, the machine can hold multiple specimens at once, but the exact capacity may vary.

Users should wear appropriate personal protective equipment, including safety glasses and gloves, when operating the machine. Additionally, follow all safety guidelines provided in the user manual and by the manufacturer.

Yes, the SMART CUT® AP Grinder/Polisher is versatile and can be used for both rough grinding and fine polishing, thanks to its variable speed control and pressure adjustment features.

The lifespan of the diamond discs can vary depending on factors such as usage frequency, the type of materials being processed, and the disc quality. It’s advisable to monitor disc wear and replace them as needed to maintain consistent results.

The machine offers programmable features and a database storage system for up to 50 programs, allowing for automated and batch processing of samples with consistent settings.

The machine operates on a standard 110V, 1 Phase, 50/60 Hz electrical supply, which is commonly available in most laboratory and workshop settings.

Yes, you can typically purchase additional specimen holders and accessories separately to expand the capabilities of the machine or accommodate different sample sizes.

Yes, the precision and control offered by the SMART CUT® AP Grinder/Polisher make it suitable for preparing samples for advanced analytical techniques like electron microscopy.

The use of coolant and the machine’s design features, such as splash guards and controlled water flow, are intended to minimize sample contamination during preparation.

Yes, the SMART CUT® AP Grinder/Polisher is suitable for both research and educational institutions, providing precise control and versatility for sample preparation needs.

The machine’s design and features may allow it to be used in cleanroom environments, but it’s essential to ensure that it meets any specific cleanroom requirements and standards applicable to your facility.

The recommended maintenance schedule typically includes regular cleaning, inspection of moving parts, and checking the coolant system.

The machine’s ability to accommodate sample thickness may vary based on the specific configuration and sample holder used. It’s advisable to consult the manufacturer or user manual for guidance on sample thickness limitations.

While the machine is primarily designed for standard-sized samples, it may be possible to adapt the sample holders or setup for polishing irregularly shaped samples. Consult the manufacturer for guidance on custom setups.

Proper disposal of used diamond discs and abrasive materials is essential. Follow local regulations and guidelines for hazardous waste disposal when disposing of used consumables to ensure environmental compliance.

While the machine is primarily designed for metallographic and ceramic samples, it may be suitable for some non-metallic materials, depending on the specific application and sample properties. Consult with the manufacturer for guidance.

Yes, the machine can be used for preparing samples for hardness testing and other mechanical testing methods, as it provides precise control over surface preparation.

The typical lifespan of the machine can vary based on usage and maintenance. Spare parts are typically available to support long-term maintenance and keep the machine operational for many years.

To maintain the PLC touch screen system, ensure that it remains clean and free of contaminants. Follow our guidelines for cleaning and handling the touch screen to prevent damage.

Yes, the machine is suitable for high-precision sample preparation, making it an excellent choice for quality control applications in manufacturing.

Changing the grinding or polishing discs typically involves following the manufacturer’s instructions provided in the user manual. Properly securing the new disc and ensuring it is compatible with the machine are essential steps in the process.

The machine is primarily designed for use with diamond discs and related consumables. Using other abrasive materials may require modifications or specialized equipment.

Yes, it can be integrated into a sample preparation workflow alongside other equipment, such as cutting machines, mounting presses, and microscopes, to facilitate a comprehensive sample preparation process.

Proper disposal of used coolant or water is essential for environmental compliance. Follow local regulations and guidelines for wastewater disposal when disposing of used cooling fluids.

Yes, the machine can be used to prepare samples for surface analysis techniques like XPS and AES, as it allows for precise control of surface quality.

Depending on the specific setup and usage, ventilation or exhaust systems may be necessary to ensure operator safety and control fumes or dust generated during the sample preparation process.

The machine is typically designed for continuous operation, but it’s essential to monitor its performance and adhere to any manufacturer-recommended rest intervals or maintenance schedules to ensure long-term reliability.

Regular cleaning and maintenance of disc holders and specimen holders are important for consistent and accurate sample preparation. Follow the our guidelines for cleaning and maintenance procedures.

Yes, the SMART CUT® AP Grinder/Polisher is suitable for preparing samples for grain size analysis and microstructure examination, making it valuable for materials science and metallurgy applications.

The maintenance cost can vary depending on factors such as usage intensity and the availability of spare parts. It’s advisable to budget for routine maintenance and replacement parts based on your specific usage patterns.

Proper disposal of used polishing cloths or felts is essential for environmental compliance. Follow local regulations and guidelines for waste disposal when disposing of used consumables.

Yes, the SMART CUT® AP Grinder/Polisher can be used for preparing samples for EBSD analysis and TEM, as it provides precise control over sample surface quality and flatness.

SMART CUT® AP is designed for finer polishing surfaces of Metallographic, Ceramic, and Petrographic Samples. It is used in sample preparation for various applications.

The machine is available in two wheel sizes: 10″ (250mm) and 12″ (300mm).

The SMART CUT® AP Grinder/Polisher has a variable rotating wheel speed range of 50-600 RPM.

Yes, the machine includes a detachable water sprayer for easy cleaning, making maintenance convenient.

It features a feather-touch digital control panel for ease of use.

Yes, the SMART CUT® AP Grinder/Polisher is designed to be user-friendly, with a user-friendly advanced LCD touch screen for control.

Yes, it can accommodate interchangeable specimen sizes of 1.25″ (300mm), 1.5″ (40mm), and 2″ (50mm).

It is equipped with a 1 HP high torque AC motor.

Yes, it can be used with both fixed (abrasive) diamond discs and felt discs with loose abrasive, providing flexibility in your sample preparation.

The SMART CUT® AP Grinder/Polisher offers a sample pressure range of 40 to 350N.

Yes, this machine is affordable and is a cost-effective solution for organizations, including manufacturing and R&D, that are on a budget.

Yes, there are optional accessories available, including a dosing unit, specimen holders, spacer, silent air compressor, ultrasonic cleaner, air drier, magnetic substrate disc, and ferromagnetic carrier sheet.

The machine can store up to 50 programs in its programming database.

Yes, the machine features an automatic water cooling system.

The main power supply requirement is 110V, 1 Phase, 50/60 Hz.

The machine weighs 165 lbs (78 kg) and has dimensions of 27” x 19” x 35”.

Using “Fixed Abrasive” diamond discs provides consistent application of diamond throughout the entire machine steel plate, leading to a longer life for the parts that can be processed. It also significantly reduces consumables costs and shortens the time required to achieve the same results compared to using loose abrasives. Additionally, there is no used-up diamond slurry or abrasive to recycle or clean, making it an environmentally friendly option.

Yes, the working disc can be operated both clockwise and counterclockwise, offering flexibility in the polishing process.

Yes, the machine comes with a safety emergency switch to ensure safe operation.

Yes, it has a corrosion-resistant wash bowl with a free-flow drain for added durability.

Yes, you can control settings such as head up/down, disc direction, head direction, head speed, and individual force through the touch screen, providing precise control over your sample preparation process.

The SMART CUT® AP Grinder/Polisher can hold up to 6 molds.

Yes, it includes an automatic specimen head with a 180 Watt independent polishing head motor for efficient and consistent polishing.

Yes, the machine features an automatic water cooling system to maintain optimal sample temperatures during the polishing process.

The specimen holder comes standard with a 1 ¼” size, and optional 1″ and 2″ specimen holders are available for various specimen sizes.

Yes, you can opt for a silent air compressor, which provides compressed air at the location of your need, making it convenient for your polishing process.

The magnetic substrate disc can be attached to any conventional platen using its self-adhesive backing, while the ferromagnetic carrier sheet is designed for sandpaper/cloths, enhancing the versatility of the machine.

Yes, you can choose an optional dosing unit, which can be automatic or manual and includes variable dosing units for diamond suspension and lubricant.

The ultrasonic cleaner is ideal for cleaning metallography specimens during the final cleaning or intermediate cleaning stages of grinding and polishing.

Yes, you can opt for an air drier, which is designed to speed up the drying process for multiple specimens after polishing. It comes with an adjustable heat knob for temperature control.

Yes, the machine can operate in both clockwise and anticlockwise directions, providing flexibility in the polishing process.

Yes, the machine includes a flexible water jet with a control valve, allowing you to adjust the water flow for effective cooling and sample preparation.

The 12″ wheel size option offers a larger working surface, which can be beneficial for handling larger specimens and increasing productivity.

Yes, the machine can accommodate specimen holder spacer sizes of 30 mm, 40 mm, and 50 mm, allowing you to tailor the setup to your specific sample requirements.

Yes, there is an optional silent air compressor available, which can provide compressed air where needed during the sample preparation process.

Yes, you can choose to add a dosing unit, which can be automatic or manual and includes variable dosing units for diamond suspension and lubricant.

The ultrasonic cleaner is an efficient way to clean metallography specimens during the final cleaning or intermediate cleaning stages of the grinding and polishing process.

The air drier is designed to speed up the drying process for multiple specimens after polishing. It provides a forceful hot air flow and includes an adjustable heat knob for temperature control.