Diamond Smart Cut

UKAM Industrial Superhard Tools

Subscribe To Our Newsletter

Sign Up to recieve exclusive usage recommendations, illustrated trouble Shooting Guides & sales

661-257-2288

9 am to 6 pm PST time

Find Products by

SMART CUT 030DSM

METAL BOND (SINTERED) DIAMOND SOLID DRILLS

SMART CUT  030DSM, Metal Bond (Sintered) Diamond Solid Drills have hundreds of layers of diamond impregnated inside the metal matrix. Will last significantly longer than electroplated diamond solid drills. Recommended for drilling Ultra Hard Materials (harder than 8 on mohes scale or 60 on Rockwell Scale. Available in stock from 0.8mm to 6mm diameter.

Sintered (Metal Bond) diamond solid miniature/thin drills – have hundreds of layers of diamond impregnated inside metal matrix. These miniature drills will last significantly longer than electroplated diamond solid drills. Recommended for drilling Ultra Hard Materials (harder than 8 on mohes scale or 60 on Rockwell Scale and clients that need very long life span.

[addtoany]
Showing 1 – -1 of 12 results Showing all 12 results Showing the single result No results found
Sort by Price low to high
Filters Sort results
Reset Apply
Image
New Item Number
Old Item No.
Diameter
Maximum Drill Depth
Price
PRICE for 3 PCS
Quantity
Add to cart
SMART CUT 030DSM
2030008
UKAMDSD0
0.8mm (.0314")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030009
UKAMDSD1
0.9mm (.0354")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030102
UKAMDSD3
1.20mm (.0472")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030104
UKAMDSD4
1.40mm (.0551")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030106
UKAMDSD5
1.60mm (.0629")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030108
UKAMDSD6
1.80mm (.0708")
16.5mm (.650")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030203
UKAMDSD7
2.33mm (.0917")
7.54mm (.296")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030207
UKAMDSD7A
2.7mm (.102")
9mm (.354")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030307
UKAMDSD9
3.70mm (.145")
10.58mm (.416")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030407
UKAMDSD9A
4.70mm (.185")
10.58mm (.416")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030500
UKAMDSD10
5.0mm (.197")
13mm (.512")
$48.97
$39.97 each
Max:
Min: 1
Step: 1
SMART CUT 030DSM
2030600
UKAMDSD11
6mm (.236")
13mm (.512")
$48.97
$39.97 each
Max:
Min: 1
Step: 1

https://ukam.com/wp-admin/post.php?post=61838&action=elementor

Application:

Varying with application and material, an average electroplated diamond sold drill drill will last you 10 to 15 holes. Metal Bond (Sintered) Diamond Solid Drill may last as much as 120+ holes (when used properly).

Once you compare price and performance per hole, Metal Bond Diamond Solid Drills  are an excellent alternative. Specially when drilling ultra hard materials.  Although they will cost you more than electroplated diamond drills, metal bonded diamond solid drills will more than pay for themselves in terms of life, and consistent performance. (Not recommended for beginning users. Use electroplated diamond drills for this for this application).

Advantages:

Features
Sintered (Metal Bond)
Electroplated (Nickel Bond)
Bond Composition: Hundreds Layers of Diamond One to Three layers of diamond
Surface Finish: Very Goold Excellent
Life Span: Longest Possible Life Short Life
Chipping Level: Low Very Low
Application Range: Very Universal Cannot Be Used for Some Materials
Edge Shape: Flat Bottom Flat Bottom
Operator Experience Level: Recommended for More Experienced Users Easier to Use by Noice Users
Drilling Speed: Little Slower Drilling Action Usually Faster Drilling Speed
Dressing Frequency: Can Be Dressed Many Dozen Times Minimum Dressing is Possible
Material Hardness Range: Suited for Ultra Hard To Soft Materials Suited for Very Hard to Medium Soft Materials
Coolant Requirements: Must Be Used with Coolant Should Be Used with Coolant
Frequency of Dill Change: Not Frequent Frequent
Cost: Higher Cost & Better Return on Investment Lower Cost & Lower Return On Investment
Tolerance on Diameter: 0.02mm 0.03mm
Diamond Grit Size: Medium Medium
Heat Generation Medium Minimum

About Sintered (Metal Bond)

Sintered (metal bonded) diamond tools have multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. Metal bonded diamond tools are “impregnated” with diamonds. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on rockwell scale (5 to 9.5 on mohe’s scale of hardness).

RECOMMENDED APPLICATIONS

For Sintered (Metal Bond) Diamond Drills

Varying with application and material, an average electroplated diamond sold drill drill will last you 10 to 15 holes. Metal Bond (Sintered) Diamond Solid Drill  may last as much as 120+ holes (when used properly). 

Once you compare price and performance per hole, Metal Bond Diamond Solid Drills  are an excellent alternative. Specially when drilling ultra hard materials.  Although they will cost you more than electroplated diamond drills, metal bonded diamond solid drills will more than pay for themselves in terms of life, and consistent performance. 

Metal bonded diamond core drills have diamonds sintered and multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten,  alloys of these powders or other metals in various combinations. Metal Bonded Diamond Tools are “impregnated” with diamonds. The compacted materials are then hot pressed or sintered to full density. Heating rate, applied pressure, sintering temperature and holding time, are all controlled according to the matrix composition. 

Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on Rockwell Scale (5 to 9.5 on mohs scale of hardness). As a general rule of thumb, Metal Bond (sintered) diamond drills last longer than other diamond drills available

They can be used in almost all diamond drilling application ranging from very soft & abrasive materials to ultra hard materials. Typical applications include in order from hardness: Composites, Glass, Concrete, Sandstone/flagstone, Natural Stone, Optical Materials, Precious & Semiprecious stone, Advanced/Technical Ceramics, Advanced Materials, & Many Others. Sintered (metal bonded) diamond drills/bits are used & preferred in most Industrial/Manufacturing, R & D, Professional Contractor, & Serious Hobby Enthusiast / Craftsmen users. Sintered (metal bond) diamond core drills/bits are most widely used diamond drills across almost all industries & applications. They wear evenly, and are known for their long life & consistencyPrecision & Accurate tolerances can only be obtained with sintered (metal bond) diamond drills

This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. 

Faster Drilling Action

Diamond drills made utilizing SMART CUT  technology are much more aggressive than your conventional drills. They can drill faster, while still leaving behind a smooth finish free of material deformation.

Longer Life

In most cases tools manufactured utilizing SMART CUT  technology, will outlast other conventional  nickel bonded diamond & CBN drills. SMART CUT  diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More Consistent Performance

SMART CUT  Multi Layered Electroplated Diamond Drills have three diamond layers impregnated inside the bond matrix. Unlike Many Other drill Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Minimize Chipping & Improve Surface Finish

SMART CUT  Multi Layered Electroplated Diamond Drills have diamonds oriented and evenly distributed in a bond matrix. Providing faster, freer cutting action with minimum heat generation. This translates in improved surface finish and minimum chipping.

Its what you cant see that makes all the Difference

Its What You Cant See That Makes All The Difference

SMART CUT® technology

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ®  Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Related Products

Recently Viewed Products

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US
HELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

your next diamond tool?

Shopping cart
Sign in

No account yet?

Wishlist
0 items Cart
My account

Improve & Optimize your Diamond & CBN
Tools Return on investment up to 600%

Sign up to receive exclusive usage recommendations, Illustrated Trouble Shooting Guides & Sales

diamond tools manufacturer