Diamond Smart Cut

UKAM Industrial Superhard Tools

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SMART CUT 015DSE

SMART CUT  Series 015DSE Multi Layered Electroplated solid drills are flat cylinder shape with transition angle. These miniature diamond drills have high diamond concentration and give a smother, faster drilling action with minimum heat generation. The multiple layers of diamond coating which provides best diamond adhesion in the bond matrix. This provides longer life span, compared to standard and comparable electroplated miniature drills. Higher level of consistency and better surface finish. Most popular type of diamond drills for drilling small holes for jewelry (stone, glass, & many other materials). Multiple layers of diamond provide longer drilling life, faster & freer  drilling. Available from stock from 0.75mm to 2.5mm

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SMART CUT 015DSE
4ED075
0.75mm (.0295")
$25.99
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SMART CUT 015DSE
4ED10
1.0mm (.0393")
$25.99
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SMART CUT 015DSE
4ED125
1.2mm (.0472")
$25.99
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SMART CUT 015DSE
4ED15
1.5mm (.059")
$25.99
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SMART CUT 015DSE
4ED20
2.2mm (.0866")
$25.99
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SMART CUT 015DSE
4ED25
2.5mm (.0984")
$25.99
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Other more exact drill sizes & drilling depths are available upon request. Quantity Discounts are available.

Drilling smooth and clean holes in a wide variety of

Advantages

Features

Equipment Used on:

Application (Materials Used on)

Head length and drill depth depends and is in proportion on diameter of the drill. Plated drills have The shank size varies depending on diameter of the drill. Our multi layered electroplated solid drills have a transition angle where the shank is larger then the head length. This provides more accurate drilling, and support. Hence these small plated miniature drills can withstand more pressure and force then typical music wire plated drills. Most popular type of diamond drills for drilling small holes for jewelry (stone, glass, & many other materials). Available from stock from 0.75mm to 2.5mm

Multi Layered Electroplated solid drills are flat cylinder shape with transition angle. Head length and drill depth depends and is in proportion on diameter of the drill. Plated drills have multiple layers of diamond coating which provides best diamond adhesion in the bond matrix. This provides longer life span, compared to standard and comparable electroplated miniature drills. Higher level of consistency and better surface finish. The shank size varies depending on diameter of the drill. Our multi layered electroplated solid drills have a transition angle where the shank is larger then the head length. This provides more accurate drilling, and support. Hence these small plated miniature drills can withstand more pressure and force then typical music wire plated drills. 

Typical applications include drilling precious and semi precious stones, beads, glass, crystals, ultra hard and brittle ceramic, composites, hard metals, and many other. Used on: Foredoom, Dremel Machines, High Speed Air Spindles, & other equipment running at 9,000+ RPM. Custom Manufacturing for Multi Layered Electroplated solid drills is available. The Height of diamond coating can be adjusted to fit your particular requirements. Standard configuration of standard stock diamond the miniature diamond drills is flat end cylinder but the angle and radius can also be customized if needed.

RECOMMENDED APPLICATIONS

For Electroplated Diamond Drills

Electroplated diamond drills usually have a single layer of diamonds, held by a tough durable nickel alloy. Providing high  diamond  concentration and maximum diamond particle (grit) exposure/protrusion ratio. This provides freer,  faster drilling  action  with  minimum heat generation. Electroplated Diamond Drills provide excellent performance on softer materials ranging from 6 to 1 on mohs scale of hardness. While electroplated diamond drills, specifically manufactured by UKAM Industrial, will still work on  harder materials (up to 9 on mohs scale). Diamond drill life will be (very short) significantly reduced. Diamonds stay on the surface of the drill allowing for fast material removal. Perfect for softer, more ductile, and gummable materials.

Not recommended for drilling very abrasive materials such as sandstone and concrete (they will wear out on these materials almost immediately). Electroplated Diamond Drills last less than metal bond, hybrid bond drills and are the least expensive diamond drills available. They provide very smooth surface finish quality & less thermal damage to the part being drilled.

Electroplated diamond drills are frequently used in glass and composite industries (as well as some photonics / optics) applications. Electroplated Diamond Drills are designed for small & occasional use.  They are widely used by beginning diamond drill users (novices) in numerous hobby/craft applications. Such as drilling beads, clock faces, and etc. (not recommended for professional or serious industrial use).

They are also usually more forgiving to operator/user drilling mistakes than most other types of diamond drills/bits. Electroplated core drills are just about the only type of diamond drill that may be used dry (without coolant) in a few applications if needed. Best performance and results will be achieved when drilling less than 1/4" (6.35mm) into material. Performance/Life in many harder materials (granite as an example) will decline when drilling thicker materials.

SPECIAL PACKAGING FOR ALL DRILLS

All drills are packaged in clear jewel box shown on right.
Micro Drills have special inserts not shown here to make sure it is secure and does not move in transit.

Faster Drilling Action

Diamond drills made utilizing SMART CUT  technology are much more aggressive than your conventional drills. They can drill faster, while still leaving behind a smooth finish free of material deformation.

Longer Life

In most cases tools manufactured utilizing SMART CUT  technology, will outlast other conventional  nickel bonded diamond & CBN drills. SMART CUT  diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.

More Consistent Performance

SMART CUT  Multi Layered Electroplated Diamond Drills have three diamond layers impregnated inside the bond matrix. Unlike Many Other drill Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials

Manufactured Using The Highest Quality Raw Materials

Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.

Best Performance & Value on the Market

SMART CUT  Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.

Minimize Chipping & Improve Surface Finish

SMART CUT  Multi Layered Electroplated Diamond Drills have diamonds oriented and evenly distributed in a bond matrix. Providing faster, freer cutting action with minimum heat generation. This translates in improved surface finish and minimum chipping.

About Nickel Bond (Electroplated) Tools

Electroplated (Nickel Bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside. Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.

Electroplated Diamond Products Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated diamond tools. 

Its what you cant see that makes all the Difference

How SMART CUT® Bond Works? 

The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT® Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.
Diamonds or CB Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Bond Diamond Bond makes sure every diamond is in the right place. and at the right time, working where you need it most.
The newly exposed diamonds don't effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

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